proper method of removing engine?

  • 9am53
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13 Sep 2009 08:26 #321299 by 9am53
proper method of removing engine? was created by 9am53
Is there a proper order or method for removing an engine from a bike? Or do you just kind of take everything off and pull it out? also where is the tach seal located on an 82 ltd 1000? I figure since I will have it all out I may as well change it.

I am waiting for my manual right now, is there an engine removal section in there?

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13 Sep 2009 08:35 #321304 by PLUMMEN
Replied by PLUMMEN on topic proper method of removing engine?
just remove gas tank,wiring,drive chain,clutch cable,carbs and airbox,exhuast,tach cable motor mounts and maybe coils if they get in way.jack it up and slide it out the right side is gonna be my guess...... damn now im tired from all that work,must take na..p :laugh:

Still recovering,some days are better than others.

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13 Sep 2009 10:22 #321329 by Twichel04
Replied by Twichel04 on topic proper method of removing engine?
i had to remove the valve cover, and tilt the engine to the side a bit (then again, mines a shafty, i didnt have a jack, and i was doing it on a little tiny apartment porch)

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  • larrycavan
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13 Sep 2009 15:14 #321379 by larrycavan
Replied by larrycavan on topic proper method of removing engine?
I don't believe there is a tach seal on an 82 LTD. That model should have had electronic tach. CSR models had mechanical tach..

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13 Sep 2009 15:39 #321381 by PLUMMEN
Replied by PLUMMEN on topic proper method of removing engine?
now you went and spoiled the suprise larry! :laugh:

Still recovering,some days are better than others.

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13 Sep 2009 17:17 - 13 Sep 2009 17:19 #321397 by TerryK
Replied by TerryK on topic proper method of removing engine?
-Disconnect everything like above, plus take off or tie down the rear brake pedal.

-The engine has to come out the right side as the left side front motor mount is welded to the frame.

-Place the bike on the center stand or a rear race stand.

-Position a milk crate on the right side of the bike.

-Take the seat off and straddle the bike.

-These engines are HEAVY but one person can remove it this way.

-You may have to tilt the engine to the left just a bit and work it slowly out to the right. You can take the valve cover off for more clearance but the engine will come out with it still on.

-You'll have to tilt the engine forward a bit as well. Be careful of the exhaust studs, they will hook on the frame.

-Once you get the oil drain plug past the frame rail you can get off the bike and put the engine on the milk crate.

-Don't leave the engine on the crate too long in case it gets knocked off.

WATCH YOUR FINGERS!!!!! Almost lost a thumb doing this back in the day.

1977 KZ1000
GSXR swingarm and rear brake
WM6 rear Akront rim
Wiseco 1075c pistons
33 smoothbores
stage 3 Web Cams
Head porting
Dyna S ignition
Lockhart oil cooler
Wiseco header



1980 Z1R drag bike
1200cc
38 Flatslides, .
500' cams
7" slick
Dyan 4000 SP ignition
etc

Ontario, Canada
Last edit: 13 Sep 2009 17:19 by TerryK.

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  • 9am53
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13 Sep 2009 17:39 #321402 by 9am53
Replied by 9am53 on topic proper method of removing engine?
thanks a lot, that is perfect. I can't wait to get my hands dirty, almost looking forward to the off season!

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13 Sep 2009 18:03 #321410 by JMKZHI
Replied by JMKZHI on topic proper method of removing engine?
Some folks have mentioned removing everything, then lay the frame/engine over in the grass, then lift the frame off the engine.

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13 Sep 2009 18:09 - 20 Feb 2013 19:02 #321413 by H1Vindicator
Replied by H1Vindicator on topic ----
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Last edit: 20 Feb 2013 19:02 by H1Vindicator.

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14 Sep 2009 08:06 #321542 by cruspeed
Replied by cruspeed on topic proper method of removing engine?
JMKZHI wrote:

Some folks have mentioned removing everything, then lay the frame/engine over in the grass, then lift the frame off the engine.


Works great with 2 people!

78 KZ1000 project X 2

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15 Sep 2009 22:15 #321923 by MDawnz1
Replied by MDawnz1 on topic proper method of removing engine?
Try this,
Get everything ready for it to come out.
Get a cold 12 pack.
Call 2 big friends over.
Give them 1 beer.
Have them pull the engine AND put it on the work bench.
You supervise of course.
Give them 1 more beer each.
Thank them and send them on their way.
Now the good part,,,,,,,,
Turn up the music ,
AND you have 8 cold beers while you tare down and make your parts list.

Works for me every time B)

1974 Z1a, still 903

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  • Kawickrice
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15 Sep 2009 22:48 #321926 by Kawickrice
Replied by Kawickrice on topic proper method of removing engine?
MDawnz1 wrote:

Try this,
Get everything ready for it to come out.
Get a cold 12 pack.
Call 2 big friends over.
Give them 1 beer.
Have them pull the engine AND put it on the work bench.
You supervise of course.
Give them 1 more beer each.
Thank them and send them on their way.
Now the good part,,,,,,,,
Turn up the music ,
AND you have 8 cold beers while you tare down and make your parts list.

Works for me every time B)



Git-er-dun

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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