Valve Adjustment KZ550-C2

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07 Jul 2009 09:01 - 07 Jul 2009 09:02 #305029 by ChicagoLTD
Valve Adjustment KZ550-C2 was created by ChicagoLTD
Hello

My kz550 ltd really needs a valve adjustment badly, provided that i have all the needed tools ( feeler gauges,shim tool,etc) is this something that I could do myself?

Im moderately mechanically inclined and have space to do all of this, I just dont want to get in too far over my head.

1981 KZ550-LTD (bobber)
Last edit: 07 Jul 2009 09:02 by ChicagoLTD.

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07 Jul 2009 09:23 #305033 by harm
Replied by harm on topic Valve Adjustment KZ550-C2
You should be able to do this. You will need a manual if you don't already have one, Preferably a Kawasaki factory manual. Make sure your local dealer has the shims in stock or that they can get them for you. Other than that it just a matter of taking your time, counting teeth and double checking your work!

Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]

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07 Jul 2009 09:47 #305040 by RonKZ650
Replied by RonKZ650 on topic Valve Adjustment KZ550-C2
A KZ550 needs the camshafts removed to replace valve shims. It's not hard to do, but you must do it correctly or damage will result.

321,000 miles on KZ's that I can remember. Not going to see any more.

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07 Jul 2009 10:12 #305046 by 650ed
Replied by 650ed on topic Valve Adjustment KZ550-C2
Have you already measured the valve clearances?

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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07 Jul 2009 13:58 - 07 Jul 2009 13:59 #305113 by bountyhunter
Replied by bountyhunter on topic Valve Adjustment KZ550-C2
Make sure you have a low range torque wrench for the cam cap bolts. They strip easily, you only want to put about 80 - 90 inch-pounds on them. You can get a decent 200 I-P wrench at Harbor Freight.

factory service manual is an absolute must. Use Clymers to sop up spilled oil, you need a real manual.

1979 KZ-750 Twin
Last edit: 07 Jul 2009 13:59 by bountyhunter.

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12 Jul 2009 12:32 #306493 by ClassicNoob550
Replied by ClassicNoob550 on topic Valve Adjustment KZ550-C2

'82 KZ550 LTD

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12 Jul 2009 19:22 #306595 by 1100sportrider
Replied by 1100sportrider on topic Valve Adjustment KZ550-C2
do hi lift cams need extra clearence

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12 Jul 2009 19:42 #306606 by PLUMMEN
Replied by PLUMMEN on topic Valve Adjustment KZ550-C2
how big are they and how hard is it ridden? B)

Still recovering,some days are better than others.

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