Clearance When boring case........

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07 Apr 2009 04:22 #279130 by pburnhamb
Clearance When boring case........ was created by pburnhamb
So my last thread took a unexpected turn but one of you told me to have a clearance of at least .01 is that what i should tell the shop because they told me that the Ducatti the bored the cases on called for .03 (i think thats what he meant...he said 30 , but that was the desk jockey out front)

does anyone know where to find this info? or can anyone give me this info. im boring the top case half of my 650 to take the 750 clys. I dont have a FSM, just a Clymer.

any help would be great.

thanks alway.

1978 kz650b (810, 750 head)
1976 kz900
1977 xs650

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07 Apr 2009 06:30 #279143 by T_Dub
Replied by T_Dub on topic Clearance When boring case........
Yeah he probably said 30 thou, that is .030". I doubt you'd have an issue if they used 30 thou instead of 10. Although I dont know how much that'd impact your gasket sealing surface. Maybe tell them to use 20 thou?

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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07 Apr 2009 08:06 #279166 by 531blackbanshee
Replied by 531blackbanshee on topic Clearance When boring case........
ten(.010) is plenty.you just need a slip fit.they are going to be set up when they are all room temperature and then torqued.after that they will heat cycle at the same rate and you are not going to have any problems.if ten sounds to close for "you" go with what they think.people do it with dremel tools,so a nice precision cut with "some"clearance will be fine.
hth,

leon holmes

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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07 Apr 2009 16:35 #279252 by pburnhamb
Replied by pburnhamb on topic Clearance When boring case........
thank you. i'll tell him .010 thank you. just dont want him to do too much so i can get a good seal still

1978 kz650b (810, 750 head)
1976 kz900
1977 xs650

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07 Apr 2009 16:47 #279254 by timebomb33
Replied by timebomb33 on topic Clearance When boring case........
any time i have to bore a set of cases i always go with .010" that should be lots if you go anymore using a big block that dosent give much case to play with and the gasket surface gets pretty thin

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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