What gives??

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02 Feb 2009 18:41 #261817 by Becker
What gives?? was created by Becker
So I've been looking at the information for KZ650's on this site and I noticed that there is 3 different listings for horsepower ratings depending on different years and models. So what gives?? The cams are the same, the timing is the same, the torque ratings are the same. The only thing that is different is the RPM's that Max Horsepower is reached.

The reason I'm asking is because I have a 77 KZ650B motor completely torn down in my living room that I'm rebuilding to go into a 79 KZ650C chassis. I also have the engine from the 79 C model and I wanna know which is best to put in for the most horsepower. Neither have the plates on top of the cam covers with hoses coming out of them and I don't know for sure that the B engine came out of a B or that the C's engine is the original. Is there any way to tell??

Thanks for any input/answers/history you might have about this question.

78 KZ750B3
79 KZ400 LTD
78 KZ650C2
79 KZ650C3
78 KZ650B2A
80 KZ650F1
80 KZ650E1
81 CB750K Super Sport

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02 Feb 2009 20:12 #261828 by 650ed
Replied by 650ed on topic What gives??
OK, here are some specs I have from FSM, (although I can’t find the 1978 B2/C2): 1977 B1/C1 64HP; 1978 B2A 60HP; 1978 D1A 58HP; 1979 B3/C3 64HP (except German model = 67HP); 1979 D2 62HP; 1980 B4/C4 64HP; 1980 D3 62HP; 1980 E1 60HP; 1980 F1 (US Model) 62 HP. The 1978 B2A and D1A had smaller carbs (VM22SS vs. VM24SS on other models) I think the rest of the differences are due to exhaust systems (the crossover pipes cost a couple HP) and emission stuff. You could probably do a parts comparison on Kawasaki.com to see which models have which parts are common or different. To figure out which year each engine was made, take a look at the engine numbers and compare them to the chart at models.kz650.info/index.htm

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • H2RICK
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02 Feb 2009 20:42 - 02 Feb 2009 20:45 #261835 by H2RICK
Replied by H2RICK on topic What gives??
According to the FSM and my own all original 650C2:

The 77 and 78 B1/B2 and C1/C2 all used the same engine with 64HP. The engine serial numbers look like this:
KZ650BEXXXXXX where the X's are the sequential serial numbers starting with 000001....or maybe 0000001.

The 78 B2A used a 60HP engine and the 78 D1A used a 58HP engine.
The D engine serials start with KZ650DE.....
I have NO idea how to tell a B2A engine from a standard B engine.

The 79 B3 and C3 used a 62HP engine. I have no idea what the number sequence starts at. This is where things will get murky for you since the engine number will PROBABLY
still have a B in it....so it'll be hard to tell these engines from the 77/78 engines unless you can find a starting number in the archives somewhere.
The 79 D2 used a 60HP engine and I'd ASSUME that the serial will STILL show a D in it....but that's just an assumption on my part.

The 80 B4 and C4 went back to the 64HP engine. Again, I have no idea what the engine serial numbers started at.
The 80 D3 used a 62HP engine and, again, I'd bet that the engine serial has a D in it somewhere.
The 80 E1 used a 60HP engine. No idea of engine serials.
The 80 F1 used a 64HP engine....PROBABLY from the B model so MIGHT have a B in the engine serial. Again I have no idea of the beginning number. The US version F1 used a 62HP engine for some reason.

Since the compression ratios show the same 9.5:1 value for all years listed above, I can only assume that different power outputs were made by carb jetting and exhaust setups/back pressures. I can't imagine that they'd bother making 3 or 4 different cam grinds just for a variation of 6HP over the various models....but that's just a guess.

Becker, I hope this has helped somewhat and not made things worse for you.

KZ650C2 Stock/mint. Goes by "Ace".
H2A Built from a genuine basket case. Yes,it's a hot rod.
GT550A Stock/mint. Pleasant stroker.
2006 Bandit 1200S for easy LD rapid transit
Various H2 projects in the wings.
Last edit: 02 Feb 2009 20:45 by H2RICK.

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02 Feb 2009 20:55 #261839 by 650ed
Replied by 650ed on topic What gives??
Very interesting on the 1979 B3/C3 HP ratings. One Kawasaki FSM (#99924-1001-03 Sept 2, 1980) says 64HP another Kawasaki FSM (#99924-1007-03 July 25, 1979) says 62HP. I wonder which is correct? Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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02 Feb 2009 22:58 #261852 by KawiConvert
Replied by KawiConvert on topic What gives??
I also understand the exhaust on each has something to do with this. The B/C models have different setups than the D models.

I am interested about the rest as well. I put carb bodies from a 79kz650 on my bike. Everything bolted up from the original carbs so I don't think I traded down, but interested to see.

1978 KZ650 D1 ~ Carb jetting: 107.5 & 20 & 4th groove with pods and 4-1 Exhaust

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03 Feb 2009 05:15 #261872 by BSKZ650
Replied by BSKZ650 on topic What gives??
if your building the 77 motor to go in a 79 bike, make sure to get the charging system worked out, the 77 has a different system than all the others, off hand I am not sure about the wireing or how to adapt it to work.
Steel may be the best to answer that one

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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03 Feb 2009 08:46 - 03 Feb 2009 10:44 #261901 by JMKZHI
Replied by JMKZHI on topic What gives??
For comprehensive Z650 info do an internet search for jarle Z650.

The 82/83 CSR models came stock w Mikuni BS32 carbs & have the highest listed horsepower. My 81 CSR has the Mikuni VM24s & has a lower hp. The only significant difference in the bikes of which I'm aware is the carburetors.
Last edit: 03 Feb 2009 10:44 by JMKZHI.

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04 Feb 2009 10:52 #262166 by H2RICK
Replied by H2RICK on topic What gives??

Very interesting on the 1979 B3/C3 HP ratings. One Kawasaki FSM (#99924-1001-03 Sept 2, 1980) says 64HP another Kawasaki FSM (#99924-1007-03 July 25, 1979) says 62HP. I wonder which is correct? Ed


WAG here but maybe the -1007- FSM (which I have) doesn't take into account the smog stuff on the US market engines.
They probably realized this and corrected it in the -1001-
FSM. My .02....

And on related matter: Why the heck would a later manual as per your post, Ed, have a lower part number ??? -1001- versus -1007-. Stuff like that makes no sense....at least to me.:side: :silly: :S

KZ650C2 Stock/mint. Goes by "Ace".
H2A Built from a genuine basket case. Yes,it's a hot rod.
GT550A Stock/mint. Pleasant stroker.
2006 Bandit 1200S for easy LD rapid transit
Various H2 projects in the wings.

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  • Becker
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04 Feb 2009 12:45 #262180 by Becker
Replied by Becker on topic What gives??
Ya, alot of this makes little to no sense to me. I'm guessing that the differences have to do with carbs, smog/emissions equipment, or exhaust. I'll be using a kerker, no emissions equipment, and what I think are VM24's but they don't have an acceloretor pump. how do you measure carb's??

As far as charging goes I'm using a batteryless/starterless wiring harness that I'm making custom so that won't be a problem. Thanks for all your help guys I appreciate all the information. I'll go home and get my engine number so I can figure out exactly where it comes from.

78 KZ750B3
79 KZ400 LTD
78 KZ650C2
79 KZ650C3
78 KZ650B2A
80 KZ650F1
80 KZ650E1
81 CB750K Super Sport

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04 Feb 2009 13:31 #262185 by 650ed
Replied by 650ed on topic What gives??
H2RICK "Why the heck would a later manual as per your post, Ed, have a lower part number ??? -1001- versus -1007-. Stuff like that makes no sense....at least to me."

I noticed that too, and it doesn't make sense to me either. I did a double-take when I saw them. The manuals are original and haven't been torn apart or re-bound, so I guess it's just Ma Kaw's way of keeping us puzzled. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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05 Feb 2009 16:38 #262384 by H2RICK
Replied by H2RICK on topic What gives??

so I guess it's just Ma Kaw's way of keeping us puzzled.


Well, Ed, it worked that way for me.....:S :blink: :silly: :lol:

KZ650C2 Stock/mint. Goes by "Ace".
H2A Built from a genuine basket case. Yes,it's a hot rod.
GT550A Stock/mint. Pleasant stroker.
2006 Bandit 1200S for easy LD rapid transit
Various H2 projects in the wings.

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05 Feb 2009 17:04 #262396 by Becker
Replied by Becker on topic What gives??
Ok so the number on my engine is KZBE064234. I tryied to put this into the serial number sheet I found on here but I'm not sure how to use it. Can anyone tell me what year and model this comes out of?? As far as the FSM goes I've seen part numbers that are supersceded by other newer part numbers that are only a few digits lower. Why?? I'm not sure but I think its because the major manufactures hate us. Not really sure what we ever did to piss them off though. Maybe it had something to do with how we chop up their finely engineered products to make them different. Who knows.

78 KZ750B3
79 KZ400 LTD
78 KZ650C2
79 KZ650C3
78 KZ650B2A
80 KZ650F1
80 KZ650E1
81 CB750K Super Sport

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