Piston to head clearance
- mark1122
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Piston to head clearance
30 Dec 2008 09:36
Piston to head clearance, or squish.
There seems to be different opinions on what this clearance should be.
My local builder says i can get away with .040" .
Paul Gast says i should go for .048" to .053".
What I'm getting out of this is i can get away with .040" but if i get pre ignition i may have to adjust cam timing .(= larger lobe centers= less torque.)
It seems to me that the tighter the squish, the more turbulence u have to get a better burn and prevent pre ignition. And at the same time it will raise cyl temp and promote pre ignition.
I ran about .050" successfully, on my last 1135cc build. That will be my target for my currant 1200cc build unless you wise men change my mind.
If i go with more clearance i will not have timing issues. Less clearance = less than 1 HP gain.
Does anyone have a Minimum number that they can back up with experience?
What is your opinion and why.
There seems to be different opinions on what this clearance should be.
My local builder says i can get away with .040" .
Paul Gast says i should go for .048" to .053".
What I'm getting out of this is i can get away with .040" but if i get pre ignition i may have to adjust cam timing .(= larger lobe centers= less torque.)
It seems to me that the tighter the squish, the more turbulence u have to get a better burn and prevent pre ignition. And at the same time it will raise cyl temp and promote pre ignition.
I ran about .050" successfully, on my last 1135cc build. That will be my target for my currant 1200cc build unless you wise men change my mind.
If i go with more clearance i will not have timing issues. Less clearance = less than 1 HP gain.
Does anyone have a Minimum number that they can back up with experience?
What is your opinion and why.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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- BSKZ650
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Re: Piston to head clearance
30 Dec 2008 12:22
.040 is pretty tight, also what about valve to piston, sems that would be very close also,
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
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SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob
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- mark1122
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Re: Piston to head clearance
30 Dec 2008 12:36
The valve to piston clearance should be fine with my little .425" lift cams. It was before.
I will be sure to recheck all clearances when my new pistons and block arive. Thanks for the heads up though.
I will be sure to recheck all clearances when my new pistons and block arive. Thanks for the heads up though.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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- steell
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Re: Piston to head clearance
30 Dec 2008 20:47
Speedomotive (long time hot rod motor builder) has a lot to say on the subject.
www.speedomotive.com/t-showbymodel.aspx
www.speedomotive.com/t-showbymodel.aspx
KD9JUR
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- 77KZ650
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Re: Piston to head clearance
30 Dec 2008 21:34
.035 to .040 on something thats not going to be over revved .045 if you think you may miss the odd shift
forged pistons run loose in the bore untill they are up to temp compared to cast pistons. so allow a complete warm up before thrashing on it or your pistons can tag the head if they rock in the bore if they are cold and you are running really tight clearance
make sure the rods are ok (good idea to have them resized if they are showing an egg shape in the big end) and make sure the rod bearings are correct. too loose and you may get pistons touching the head
forged pistons run loose in the bore untill they are up to temp compared to cast pistons. so allow a complete warm up before thrashing on it or your pistons can tag the head if they rock in the bore if they are cold and you are running really tight clearance
make sure the rods are ok (good idea to have them resized if they are showing an egg shape in the big end) and make sure the rod bearings are correct. too loose and you may get pistons touching the head
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01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH
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- nads.com
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Re: Piston to head clearance
31 Dec 2008 00:39
I read the speed article and understand now what I wanted to know, thanks steel. Ill measure quench from the top and the sides of the piston and find a medium for my motor. Mark your engine has diff. measurements so I can't answer your question but> The pre ignition part of the article tells me alot about how to set your timing, with me it's built in from memory and markings but mostly by the way the motor revv's. I try to make the motor run as strong as poss. without having a handful of timing thrown in there. It needs to be able to breath through the power band. That being said I think it's best to combine the two adjustable areas for a mighty fine ride. I'm working with 170-180psi so thermally my engines burn charactoristics are not adjusted by the same parameters as yours would be. But knowing how this fuel behaves is just bitchen. Bartender, hand me another one...:blink:
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- mtkawboy
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Re: Piston to head clearance
31 Dec 2008 10:22
If Paul Gast said it you can take it to the bank. Hes been building motors longer then most people on here have been alive
78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned
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- PLUMMEN
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Re: Piston to head clearance
31 Dec 2008 11:32
id stick with the .050,i pushed the limits years ago and it cost me a brandnew motor with less than 50 miles on it,i did manage to save the 73 z1 engine cases but crank ,pistons and head were destroyed in the process!:S :blink:
:ohmy: :huh: :dry:
the motor was built for a hot streetbike but i somehow got talked into putting it into a dwarfcar that needed a motor.it would of been fine in a motorcycle but sitting sideways in that dwarf car with little airflow to #s 1 2&3 brought out expansion issues and took it out hard!but it was smoking every car on the track for like 9 laps before it let go!:woohoo:remember dragbikes that only run a 1/4 mile at a time and get cooled off can get away with a lot more than a streetbike ridden all day in traffic



Still recovering,some days are better than others.
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- davel
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Re: Piston to head clearance
31 Dec 2008 18:27
steell wrote:
Excellent article! Thanks.
Speedomotive (long time hot rod motor builder) has a lot to say on the subject.
www.speedomotive.com/t-showbymodel.aspx
Excellent article! Thanks.
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- mark1122
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Re: Piston to head clearance
02 Jan 2009 15:45
steell wrote:
Thanks Steel. That was a good read.
Thanks for all the input guy's. It seems i can run .040" but i will likely go with .050".
My block and pistons should go in the mail to me, mon or tues from Fast BY Gast.
Speedomotive (long time hot rod motor builder) has a lot to say on the subject.
www.speedomotive.com/t-showbymodel.aspx
Thanks Steel. That was a good read.
Thanks for all the input guy's. It seems i can run .040" but i will likely go with .050".
My block and pistons should go in the mail to me, mon or tues from Fast BY Gast.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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- mark1122
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Re: Piston to head clearance
03 Jan 2009 04:45
What is the piston to head clearance on a stock KZ?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
01 CBR600F4i Track bike.
Cobourg, Ont. Can.
~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
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- martijn
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Re: Piston to head clearance
04 Jan 2009 13:01
I read the article of speedmotive but it did not give actual answers on cam timing and measured compression. I did not understand in the article about knocking 10 degrees after TDC while ignition is 30-40 degrees before TDC.. even retarding will not go beyond the TDC.
Did I miss something??
Did I miss something??
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