rotor removal

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11 Sep 2008 17:35 #236757 by milesrhit10
rotor removal was created by milesrhit10
im having trouble getting my rotor off and the book i have suggests using the rear spindle and trying to tap it out. It doesnt want to budge, any suggestions?

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11 Sep 2008 17:51 #236763 by Sandy
Replied by Sandy on topic rotor removal
I had to one time,use a body dent-puller to get mine off.
Have you tried heating it?

There should be a few posts on this subject...take a look,bud.

And yes,the rear axle should be the same thread size.

1977 KZ1000 A-1

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11 Sep 2008 17:59 #236766 by keith1
Replied by keith1 on topic rotor removal
what year and what bike?

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11 Sep 2008 18:56 #236777 by steell
Replied by steell on topic rotor removal
Don't try "tapping" it out with the rear axle, screw the axle in there as tight as you can get it, then give it a good solid whack with a 2 lb hammer, should pop right off.

The rotors on most, if not all, KZ's are a taper fit, break the taper and they fall right off.

Be real careful if you decide to try heat, the magnets are glued on the rotor and heat will loosen the glue, and if you get the magnets to hot, they won't be magnets :)

KD9JUR

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12 Sep 2008 08:13 #236839 by coppertales
Replied by coppertales on topic rotor removal
Look at ebay auction 330267004408. It is a simple homemade tool for removing a rotor. I made one and it works like a dream. However, make the board 3 ft long so you can brace it on the ground. It would help to have someone else hold the tool while you torque the rotor bolt. DON'T POUND ON THE ROTOR. It can lose it's magnetism that way....chris3

1982 KZ1100 A2
1982 1100 SPECTRE
1982 1100 SPECTRE

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12 Sep 2008 18:17 #236914 by steell
Replied by steell on topic rotor removal
That's absolutely correct, do not pound or pry on the rotor. When you use the rear axle and smack it, the force is going on the end of the crank, not the rotor.

I don't think I have ever done this to a 900/1000/1100, just done it to several 650/750 fours and twins.

KD9JUR

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13 Sep 2008 11:23 #237005 by donthekawguy
Replied by donthekawguy on topic rotor removal
You can also find a big ball bearing and stick it in the hole to use as a spacer. If you do this make sure you find the biggest ball that will fit in the hole so you don't screw up the threads on the crank.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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13 Sep 2008 19:57 #237060 by keith1
Replied by keith1 on topic rotor removal
+1 on the ball bearing....my kz1000 ltd book says to use one....that and a power steering puller i rented from autozone did the job...i have since ordered the right puller from z-1....

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