Base Gasket Removal

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13 Jun 2007 11:58 #149014 by kzwolfsr
Base Gasket Removal was created by kzwolfsr
Ok you pros out there, how do I remove the old base gasket, cylinder base gaskets, with the engine still in the frame and without dropping anything in the cases? I wire wheels the crap of the bottom of the cylinders already, but I dont think, unless I clog the holes before I wire wheel the cases side, but give me your suggestions!

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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  • wireman
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13 Jun 2007 12:17 #149022 by wireman
Replied by wireman on topic Base Gasket Removal
stuff holes full of rags,soak gasket with acetone and start scraping;)

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13 Jun 2007 12:28 #149025 by Patton
Replied by Patton on topic Base Gasket Removal
Never tried Permatex Gasket Remover, but might be worth taking a look :)

Permatex Gasket Remover

1973 Z1
KZ900 LTD

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13 Jun 2007 12:45 #149028 by FloridaBiker
Replied by FloridaBiker on topic Base Gasket Removal
I do this often.

I buy a product from NAPA called ROLOC.
It is like a scotch-brite pad on a 2" arbor.
It removes all gasket residue without harming the case.
Roloc is a brand name, and they also make sanding discs on arbors, make sure you get the brown pads that look like scotchbrite

WARNING: Wire wheels WILL remove and/or scratch the case material, making them leak.

I jist looked at the box, and they are by Scotchbrite

Post edited by: FloridaBiker, at: 2007/06/13 16:32
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13 Jun 2007 13:14 #149035 by FloridaBiker
Replied by FloridaBiker on topic Base Gasket Removal
Picture of Roloc box
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13 Jun 2007 13:20 #149039 by FloridaBiker
Replied by FloridaBiker on topic Base Gasket Removal
They are available with sticky back or with the twist arbor.
Don't bother with the sticky back, they think they are flying saucers, and escape often.:angry:
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13 Jun 2007 13:27 #149043 by kzwolfsr
Replied by kzwolfsr on topic Base Gasket Removal
Thanks guys But I like Patton's idea better, never heard of it. Sorry Florida but I don't feel like it for dust or dirt around that area right now, and my nose, have a slight cold. And acetone sounds like another good idea Wireman. Thanks guys! I thought people stay away from my post seeing how long they take to give me an answer. Just came in from working on 650 clutch again, I let my girlfriend learn how to ride it so its getting a fair share of abuse!

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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13 Jun 2007 13:35 #149050 by FloridaBiker
Replied by FloridaBiker on topic Base Gasket Removal
kzwolfsr wrote:

Sorry Florida but I don't feel like it for dust or dirt around that area right now, and my nose, have a slight cold. And acetone sounds like another good idea Wireman.

I don't own stock, so no apology necessary.
Acetone may give the old sinuses a workout.

Post edited by: FloridaBiker, at: 2007/06/13 16:36

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  • Duck
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  • e vica na i sau na ga
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13 Jun 2007 13:36 #149052 by Duck
Replied by Duck on topic Base Gasket Removal
Patton wrote:

Never tried Permatex Gasket Remover, but might be worth taking a look :)

Permatex Gasket Remover


This stuff will strip the paint from your case.

Post edited by: Duck, at: 2007/06/13 16:38

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13 Jun 2007 13:44 #149058 by kzwolfsr
Replied by kzwolfsr on topic Base Gasket Removal
I don't have any paint on my engine (thank God for that). I am going to go looking for it now. Where to start? Any auto store?

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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13 Jun 2007 14:04 #149061 by FloridaBiker
Replied by FloridaBiker on topic Base Gasket Removal
kzwolfsr wrote:

I don't have any paint on my engine (thank God for that). I am going to go looking for it now. Where to start? Any auto store?

Yes, get high temp enamel from the auto parts store. The Very High Temp paint is only needed for exhaust

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13 Jun 2007 14:58 #149081 by steell
Replied by steell on topic Base Gasket Removal
Duck wrote:

Patton wrote:

Never tried Permatex Gasket Remover, but might be worth taking a look :)

Permatex Gasket Remover


This stuff will strip the paint from your case.<br><br>Post edited by: Duck, at: 2007/06/13 16:38


It will also cause your cam chain, rods, and cylinder studs, to start rusting almost immediately. I tried it once :(

KD9JUR

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