Open Header question

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26 May 2007 09:04 #143631 by cuddies
Open Header question was created by cuddies
Hey guys, I gotta question for ya.

I heard the other day from a engine builder that when I go to fire my bike up for the first time (I rebuilt it completely), that I should leave the muffler OFF, meaning it is just the header. He mentioned that with the muffler off, there was some certain change in back pressure or something, and it helps seats the rings faster. He said don't ride it without the muffler, but when I got to fire it the first time and have it on the stand, to let it run for a bit with open header.

Now I have build a few motors in my life, and I have run them open headers before, but not because it 'seats the rings faster'. Any opinions on this?


FWIW: The bike is coming along nice. Almost ready to fire once I get that peice I ordered B)



Post edited by: cuddies, at: 2007/05/26 12:11

Post edited by: N0NB, at: 2007/05/26 22:52

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  • RetroRiceRocketRider
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  • ...bring in the machine that goes PING!
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26 May 2007 09:12 #143633 by RetroRiceRocketRider
Replied by RetroRiceRocketRider on topic Open Header question
Hm, never heard of that "trick" before. :huh:

But hey, it if works w/out causing any damage, why not! :)

I'd always heard that you should run it hard (not peg the redline of course) to help seat the rings = break the engine in like you intend to ride it. B)

Covina, So Calif!
78 KZ650-B2 = SOLD
84 ZN700 LTD = SOLD
84 ZX750 GPz = SOLD
89 GSX1100F Katana = SLEEPING :-/
20 VN1700 Vulcan Vaquero (the Blue Cowboy)
Looking for my next project KZ

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26 May 2007 09:35 #143636 by Patton
Replied by Patton on topic Open Header question
cuddies wrote:

... I heard the other day from a engine builder that when I go to fire my bike up for the first time (I rebuilt it completely), that I should leave the muffler OFF, meaning it is just the header. He mentioned that with the muffler off, there was some certain change in back pressure or something, and it helps seats the rings faster. He said don't ride it without the muffler, but when I got to fire it the first time and have it on the stand, to let it run for a bit with open header....


Where was it you're taking that auto shop class? :P
Just rattling your cage :laugh: and still learning with each page turn. :)
Have heard of spinning the engine over without plugs
for an hour or so to better seat new rings,
but never tried it
and don't understand that theory either. :unsure:

Post edited by: Patton, at: 2007/05/26 12:36

Post edited by: Patton, at: 2007/05/26 12:42

1973 Z1
KZ900 LTD

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26 May 2007 09:41 #143639 by cuddies
Replied by cuddies on topic Open Header question
Patton wrote:

Where was it you're taking that auto shop course? :P
Just rattling your cage :laugh: and still learning with each page turn. :)
Have heard of spinning the engine over without plugs
for an hour or so to better seat new rings,
but never tried it
and don't understand that theory either. :unsure:<br><br>Post edited by: Patton, at: 2007/05/26 12:36


I don't understand the spark plug theory either. You need to run the motor in order to break it in. Things need to be hot and at running temperature in order to do their expanding and be at the right tolerences, alone with the oil pressure being there. Without the motor on there is no oil pressure, and with no oil pressure the rings will unsmoothly. I don't understand that one either. And who would sit there for an hour? LOL :silly:


P.S. THe auto shop I am in is Auto ROP in high school; it's advanced automotive if you will.

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26 May 2007 09:45 #143641 by Bad Kaw
Replied by Bad Kaw on topic Open Header question
Never heard of that one either; but a few years back Motorcyclist posted an article that said to assemble the motor 'dry' and just add oil normally into the cases. This assured metal to metal contact between rings and cylinder wall for a few brief strokes (easy there...) and also insured oil would be 'there' in a second. Their theory was that this allowed the rings to seat and that motor break in would be much shorter.

Just sayin' what they said...I don't know. You would probably have as much working theory on that as me, I just thought I'd throw that out to you and let you know "...that's what they say..." :whistle:

Does that sound like it makes sense to you???

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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  • mark1122
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26 May 2007 09:58 #143646 by mark1122
Replied by mark1122 on topic Open Header question
Sounds odd. I think i would stick to the norms.just my opinion.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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26 May 2007 10:05 #143648 by BSKZ650
Replied by BSKZ650 on topic Open Header question
been building engines for a long time, never heard either of them.
to break in the motor, bike, fire it up keep the rpm at about 2000, check the timing, put a fan in front of it so it will stay cool and run it for about 30, you can bring the idle down some after the first run in, then ride it like you stole it.
it takes cyl pressure and heat to make the rings seat.
There are some places most being the big production rebuilders that will spin the motors on a machine for a some time, but they are looking for bearing faliures and cam break in

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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26 May 2007 10:37 #143653 by Patton
Replied by Patton on topic Open Header question
Oil pump should operate in usual manner without ignition and without plugs.
The "without plugs" was supposedly to permit
easily spinning engine over by using the 17mm crankcase "nut" with a socket fitted to
electric drill.

Myth? Old wives' tale? Stupid idea? Sick joke?

Anyhow, be sure oil cooler lines are firmly
attached before spinning "unplugged" engine
to check compression. Rest assured the oil
pump is indeed pumping. (Don't ask ...) :)

Post edited by: Patton, at: 2007/05/26 13:38

Post edited by: Patton, at: 2007/05/26 13:39

1973 Z1
KZ900 LTD

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26 May 2007 10:54 #143655 by tjettim
Replied by tjettim on topic Open Header question
If your bike is jetted properly for
the baffle being inplace,that is the
way I would leave it.I still believe
in putting a light coat of oil on the
bores and giving a motor a slow break
in.I just ride it gently for at least
500 miles then gradualy increase my
speeds up to 1000 miles then ride it
like I normally would.I have had 25
bikes,tried a few quicker methods,but
if you want it to stay together for a
long time,I found this method the best.

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  • wireman
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26 May 2007 15:13 #143698 by wireman
Replied by wireman on topic Open Header question
Bad Kaw wrote:

Never heard of that one either; but a few years back Motorcyclist posted an article that said to assemble the motor 'dry' and just add oil normally into the cases. This assured metal to metal contact between rings and cylinder wall for a few brief strokes (easy there...) and also insured oil would be 'there' in a second. Their theory was that this allowed the rings to seat and that motor break in would be much shorter.

Just sayin' what they said...I don't know. You would probably have as much working theory on that as me, I just thought I'd throw that out to you and let you know "...that's what they say..." :whistle:

Does that sound like it makes sense to you???

ive done my motors with rings dry for years without problems .weve had some really colorfull discussions on this and everybody seems to think im nuts:whistle:

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26 May 2007 19:39 #143803 by steell
Replied by steell on topic Open Header question
Nah, you're not nuts wireman, you just got your ways of doing things and I got mine, as long as they both work then who cares :D


But it's still fun to argue :D :D :D

KD9JUR

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26 May 2007 19:46 #143808 by wireman
Replied by wireman on topic Open Header question
steell,did kzcsi kiss you or something?you turned into a frog!:whistle: :P thats gonna cost me!:woohoo:

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