KZ650 engine block interchangeable btwn years?

  • SWest
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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:14
#700378
That looks like the tranny cover to me. Might have gotten off lucky. I'd take the covers off and asses the damage.
Steve

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:21
#700383
I hope that is the case SWest
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:44
#700386
Looking at the photos now, you may be right. I don't know that part of the bike well, and it was hard to tell what's what when it's all mangled. The holiday weekend will give me time to figure things out.

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:49 - 24 Nov 2015 17:02
#700388
Hard to tell but I agree with Steve, looks like bolt on parts: sprocket cover, transmission cover, and crescent shaped metal chain guard. All replaceable parts.

Oh, and your sprocket is worn out. Add a new chain and sprocket set to the shopping list.

Edit: may also need a clutch pushrod, and of course new seals for the transmission cover. Speaking of that, I've got some spare seals if you find yourself in need. Have to check but should have a full set. PM me if you want to discuss.
Last edit: 24 Nov 2015 17:02 by Nessism.

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:56
#700390
You need a hand impact driver. Chances are it's just the tranny cover and the clutch cover. :unsure:






Steve

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 16:58
#700391
I looked at the parts diagram at Kawasaki.com, and I think y'all are correct about the hole being in the mission cover. This may turn out to be less miserable than first thought.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 17:02
#700392
Nessism wrote: Hard to tell but I agree with Steve, looks like bolt on parts: sprocket cover, transmission cover, and crescent shaped metal chain guard. All replaceable parts.

Oh, and your sprocket is worn out. Add a new chain and sprocket set to the shopping list.

:lol: :lol: :lol: :woohoo: Good call.
Steve

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 17:03
#700393
Be sure the driver has a proper JIS bit, or a modified Phillips. Those are not Phillips head screw, despite how they look.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 17:06
#700395
TexasKZ wrote: Be sure the driver has a proper JIS bit, or a modified Phillips. Those are not Phillips head screw, despite how they look.

A #3 phillips bit works fine. Don't scare the man. :S

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 17:07
#700397
Just be sure they fit snugly.
Steve

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 18:10
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Nessism wrote:
TexasKZ wrote: Be sure the driver has a proper JIS bit, or a modified Phillips. Those are not Phillips head screw, despite how they look.

A #3 phillips bit works fine. Don't scare the man. :S

I've got a philllips impact driver which has on the one hand worked great for phillips screws, but on the other hand stripped out a JIS screw for me. I also have these impact-like screwdrivers.. see www.amazon.com/Vessel-Megadora-Impacta-P...driver/dp/B003BGZ9CO . They idea is that they are solid screwdrivers, but have the impact driver mechanism built into the handle. Anyone tried one yet? They work great as screwdrivers, but that's all I've used them for.

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Re: KZ650 engine block interchangeable btwn years?

24 Nov 2015 18:23
#700407
Fantastic if it ends up only being the bolt on parts - has to be a huge relief if it is.
1978 KZ1000A2 Wiseco 1075 kit
1977 KZ650B1
1973 Triumph Tiger TR7V
1968 BSA Victor Special 441
2015 Triumph Thunderbird LT
1980 Suzuki SP400

Old enough to know better, still too young to care

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