KZ400 cafe with a touch of class...

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24 Nov 2008 11:26 #249159 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
The bike is now where I can do some work on it so I'll be tearing into the bugs very shortly.

I've decide (I think) that I'm going to run a Lucas style tail lamp (sans plate holder) right up against the base of the seat. I think it'll look much more intentional and permanent then the ghetto side mount. the plate will stay there for now though as I'm not convinced I like the idea of the plate on the fender.

Not sure if I mentioned it, but I'm likely going to run a pair of these with factory dual head pipes:



Might just move to black piping, but the wrap may stay as well...I'm torn...

Jordan Green
HM Motorsports

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24 Nov 2008 18:27 #249227 by timebomb33
Replied by timebomb33 on topic KZ400 cafe with a touch of class...
i was thinking about your exhaust you should look at maybe putting on reverse cone megaphones [shorty's]that would look greaaaaat.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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25 Nov 2008 07:20 #249289 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
That was my initial intention (w3ell triumph stle pea-shooters were but not for the kind of coin they sell for...) and then having an exhaust shop bensome tubing up for the proper look, but something about those slash cuts makes me happy...and II've gots to have em...even if the are $99 ea...

Jordan Green
HM Motorsports

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25 Nov 2008 07:54 #249295 by Skinthead
Replied by Skinthead on topic KZ400 cafe with a touch of class...
Look around for those in some places. I bet you can find them cheaper. JC Whitney, Allyn Air Seat Co., and others carry similar if not the same slashcuts like what you have. I bet you can find them a far cry cheaper than that.

81 CSR 1000, 81 KZ650, 83 GPz550

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25 Nov 2008 09:10 #249299 by Skinthead
Replied by Skinthead on topic KZ400 cafe with a touch of class...
Look around for those in some places. I bet you can find them cheaper. JC Whitney, Allyn Air Seat Co., and others carry similar if not the same slashcuts like what you have. I bet you can find them a far cry cheaper than that.

81 CSR 1000, 81 KZ650, 83 GPz550

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25 Nov 2008 11:42 #249305 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
I'm a stikler for little details and something about this muffler makes like more then any other slash cut I've ever seen...

I know there are cheaper options and I've found some blems on ebay for a resonable price, so I may go that route.

Jordan Green
HM Motorsports

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25 Nov 2008 21:38 #249372 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
I'VE OFFICIALLY FOUND THE FREAKING PROBLEM!!!!!!!!

In the comfort of my dad's garage I had a bit of time to tear in this evening. After painfully removing a couple of stripped bolts and using an impact driver on the rest I waqs able to get inside the case...what a freaking mess.

The chain guide and sprocket were built up with grime and then there was the stator cover...after removing it I found roughly a full tablespoon worth of bloody rust powder just chilling...

Last I checked electrical compnents don't function to well in those conditions so there it is...

With a new stator ready to go in, I'm letting it soak with WD-40 for the night so I don't strip or break any of the hardware and the new stator will be in in the next few days...


...I can honestly say I'm going to sleep better tonight.

Jordan Green
HM Motorsports

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28 Nov 2008 17:08 #249830 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
Well the stator I had was wrong, but I just won one on Ebay for $18.00 so next weak she should be roaring to life :D

Jordan Green
HM Motorsports

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10 Dec 2008 08:39 #251760 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
Stator is in and she runs like a champ!!!!!...on the charger...


...f*kin thing still won't charge...

Well I'm guessing the used stator wasn't good to begin with, but I don't know. Regardless it needed to be replaced because of the rust so I'm not too worried about it, but it may need to be rewound. There are only 2 other components in this system, the regulator and the rectifier, both are new and both test out perfect.I intend to take it in to a specialist to get finihsed up here in the coming months as I just can't justify wasting any more time in the garage or loosing sleep thining about it. I was already going to have a pre-ride inspection done to make sure everything was up to snuff, they'll just need to get it running first now...this bike hates me...





...and I'm beginning to hate it too...

Jordan Green
HM Motorsports

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10 Dec 2008 15:34 #251833 by timebomb33
Replied by timebomb33 on topic KZ400 cafe with a touch of class...
check the ac outputs from the stator windings

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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10 Dec 2008 23:41 #251911 by guitargeek
Replied by guitargeek on topic KZ400 cafe with a touch of class...
Wildh2oskier wrote:

Not bad looking for a cliche racer. :)

Wow... that never gets old. Not everyone wants to look like Fonzie on a Hardley wannabe cruiser.


valvesprung, that's a pretty bike you got there. Any plans for rearsets? I highly recommend them if you're going for a lower handlebar, even a superbike bend.

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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11 Dec 2008 10:26 #251984 by valvesprung
Replied by valvesprung on topic KZ400 cafe with a touch of class...
Yeah I do intend to build rear sets at some point, but it does sit pretty comfortably even with the mild clubman bars. We'll see what happens, unfortunately there aren't many parst on the market made for the KZ400 except for OE parts...I'm not much of a fabricator either :P

Jordan Green
HM Motorsports

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