KZR's Bikes of the Month for 2024

Knee Dents in the stock tank... PHASE TWO CUTTING DONE!!!!

  • twowheeledterror
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19 Jan 2006 15:10 #18732 by twowheeledterror




Obviously not finished yet. We didn't have any 023 at the shop... smallest we had was 035.. which is too much.

I'll finish it this coming week and will update again.

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  • fonZee
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19 Jan 2006 19:30 #18786 by fonZee
Your going to mig weld that ? And I thought you wern't going to use any filler.

Post edited by: FonZee, at: 2006/01/19 22:33

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  • twowheeledterror
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19 Jan 2006 19:36 #18790 by twowheeledterror
fonZee wrote:

Your going to mig weld that ? And I thought you wern't going to use any filler.<br><br>Post edited by: FonZee, at: 2006/01/19 22:33


Well, it's 20-22 gauge, and TIG will warp. Heat concentration. 023 and low setting on mig will fill it.

Who said I wasn't gonna use body filler? I'm making an aluminum tank for the bike too... this is just the temp tank. After this is replaced with the aluminum tank Trav has dibs on this one.

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19 Jan 2006 19:39 #18794 by ejshotgun
Looking good, thanks for keeping us updated.

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  • twowheeledterror
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19 Jan 2006 21:24 #18822 by twowheeledterror
Welcome :)

I was just paging though pics and came across one of the bike the day I got it home.

A little compare and contrast shall we? lol



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  • twowheeledterror
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20 Jan 2006 07:32 #18871 by twowheeledterror
Replied by twowheeledterror on topic Knee Dents in the stock tank... do it up.
And after actually measuring I found that chances for warpage are higher with TIG than MIG. That's what happens when you know what you are doing, you measure, and you look at all the options.

Post edited by: steell, at: 2006/01/21 10:40

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  • wireman
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20 Jan 2006 16:43 #18969 by wireman
Replied by wireman on topic Knee Dents in the stock tank... do it up.
come on guys this is turning into an orange county chopper episode again!:S lets get back to building things and see what this tank ends up like!:angry:

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20 Jan 2006 17:44 #18980 by kz700rider
Replied by kz700rider on topic Knee Dents in the stock tank... do it up.
In reguards to the warping. I dont know alot about welding , but what about a heat type stress releiving. Just a thought.

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  • KZQ
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20 Jan 2006 17:58 #18982 by KZQ
Hey kz700rider,
The problem is that you have to get the two pieces welded together before they warp and pull apart from each other. Keep in mind it's just sheetmetal. Once they are welded the stresses are old news. TWT is trying to get the right wire and setup so that he can leave the welds exposed.

KZCSI

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

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  • twowheeledterror
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20 Jan 2006 18:25 #18987 by twowheeledterror
Replied by twowheeledterror on topic Knee Dents in the stock tank... do it up.
KZCSI wrote:

Hey kz700rider,
The problem is that you have to get the two pieces welded together before they warp and pull apart from each other. Keep in mind it's just sheetmetal. Once they are welded the stresses are old news. TWT is trying to get the right wire and setup so that he can leave the welds exposed.

KZCSI


Exactly. The problem is that the thicker the wire is, the ihgher the power needs to be to melt it obviously. (that's a very simplified version.) And the higher the power, the more chance you will burn a hole through. :thumbup:

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  • guitargeek
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21 Jan 2006 01:08 #19021 by guitargeek
Replied by guitargeek on topic Knee Dents in the stock tank... do it up.
So, TWT, when you getting that other wire? You got the crescent-shaped pieces for the front of the dents cut out yet?

As for paint & bondo & whatnot... you know what I'd do, don't ya? That's right, CHROME! (But that's me...)

Post edited by: steell, at: 2006/01/21 10:42

1980 KZ750-H1 (slightly altered)
1987 KZ1000-P6 "Ponch"
1979 GS1000 "Dadzuki"

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  • twowheeledterror
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21 Jan 2006 07:06 #19037 by twowheeledterror
Replied by twowheeledterror on topic Knee Dents in the stock tank... do it up.
guitargeek wrote:

So, TWT, when you getting that other wire? You got the crescent-shaped pieces for the front of the dents cut out yet?

As for paint & bondo & whatnot... you know what I'd do, don't ya? That's right, CHROME! (But that's me...)


I should be getting access to some 023 wire this week. If we don't have any by Wednesday I'll just go pick some up and bring it in to get this done.

Post edited by: steell, at: 2006/01/21 10:44

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