KZR's Bikes of the Month for 2024

Handlebar Controls

  • hardrockminer
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10 Feb 2020 16:40 #818991 by hardrockminer
Handlebar Controls was created by hardrockminer
I would like to restore the controls on my Z1. I was wondering if anyone here does controls, or if you know someone who does them? I would be interested in doing them myself.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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  • SWest
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  • 10 22 2014
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10 Feb 2020 18:43 #819001 by SWest
Replied by SWest on topic Handlebar Controls
I use artist oil paint for the letters. Paint the body with semigloss black, let dry then apply the color to the recessed letters. Wipe off the excess and you're done.
Steve

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11 Feb 2020 04:34 #819007 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
Easy to do Hardrock, finishing-up one this morning. What year are you doing? I have an easy to do it! You don't have to try to fill each font in, just swipe.
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11 Feb 2020 04:42 #819009 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
Here are the tools I use. using the cosmetic sponges you just swipe across the surface. First pass don't worry about leaving a haze of paint. When paint is dry, moisten a sponge with mineral spirits, blot excess on clean rag, swipe off haze. Note the shallow recesses on choke levers, this technique allows a nice crisp job.
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  • hardrockminer
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11 Feb 2020 05:25 #819013 by hardrockminer
Replied by hardrockminer on topic Handlebar Controls
Thanks for the replies. Does anyone bake the shells after painting? Should I laquer afterwards?

Asphalt, those controls look nice! Cosmetic sponges eh? Thanks for the hint.

Is there any place that supplies the internal switches and stuff?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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11 Feb 2020 05:42 #819017 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
I'm NOT a painter but I use Low Gloss Black DE1634 Duplicolor Engine enamel with Ceramic. I blast off existing paint/corrosion, SEM self etching primer...wait.. then Dupli-Color it. They were Not glossy when NOS. The knobs (levers are still plentiful as well as Horn/Start buttons/springs (the same). Internal stuff I have Zinc re-plated as required. Wiring sheath I get in bulk from Vintage Connections as well as connector blocks and terminals. Also if your locator tab is missing, a lot I see are, I tap in a M5 grub screw.
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11 Feb 2020 05:51 #819019 by 73z1
Replied by 73z1 on topic Handlebar Controls
Asphalt,
Your work is first class.
I have tried masking and spray paint and hand painting, your work is the best I have ever seen.
The following user(s) said Thank You: asphalt900

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  • 9er rider
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11 Feb 2020 06:04 #819021 by 9er rider
Replied by 9er rider on topic Handlebar Controls
I have 4 sets of switch blocks of which the on off switches have crumbled where do you find those?

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd

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11 Feb 2020 06:06 #819022 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
Thank-You! Yea I have tried it all too, paint pens, fine tipped paint brushes, all that was just a sloppy mess. Now it takes about 10 minutes to complete each switchblock. AND they are crisp characters, live and learn I suppose.

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11 Feb 2020 06:09 #819023 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
9er rider, Crumbled? The selector knob or the internal bakelite contact pad for the slider?

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11 Feb 2020 06:20 #819025 by asphalt900
Replied by asphalt900 on topic Handlebar Controls
9-er, which style of switchblock on/off/on do you have? Two styles shown. The knob was never offered separately for the Z1/KZ900-1000 but I have found a way around the earlier 72-75 versions. Only the top can be used, just remove the e-clip and transfer to your existing lower plate.
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  • SWest
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11 Feb 2020 06:25 #819026 by SWest
Replied by SWest on topic Handlebar Controls
My kill switch contact plate crumbled so I used Super glue and JB Weld to beef it up. Been working since 13. Because of my cruise control I don't use it much.
Steve

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