KZR's Bikes of the Month for 2024

The rusty hulk

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24 Jun 2021 10:01 #850708 by Mikaw
Replied by Mikaw on topic The rusty hulk



 
Still building up confidence. Wish I was there. Looking good.

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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  • 73z1
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26 Jun 2021 05:06 #850771 by 73z1
Replied by 73z1 on topic The rusty hulk

Still building up confidence. Wish I was there. Looking good.

Thanks for the note.

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26 Jun 2021 05:08 #850772 by 73z1
Replied by 73z1 on topic The rusty hulk

 
The following user(s) said Thank You: KZJOE900

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  • hardrockminer
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26 Jun 2021 14:07 - 26 Jun 2021 14:11 #850782 by hardrockminer
Replied by hardrockminer on topic The rusty hulk
Are you going to shave the side fins down to aluminum?

Mikaw, you're over thinking this.  It's not the end of the world if you do something incorrectly and have to split cases again.  When I was working with one of my Z1B's I had to tear the engine down five times trying to figure out why the kick shaft was making grinding noises when the engine turned over.  Turns out it was because the transmission wasn't standard.  The muscles in my shoulders were very tired from all the shrugging!

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Last edit: 26 Jun 2021 14:11 by hardrockminer.

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30 Jun 2021 05:35 #850944 by 73z1
Replied by 73z1 on topic The rusty hulk

Are you going to shave the side fins down to aluminum?

I will sand head fins when complete.

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30 Jun 2021 05:36 #850945 by 73z1
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30 Jun 2021 11:39 #850965 by hardrockminer
Replied by hardrockminer on topic The rusty hulk
Getting close!  Do you plan to re-paint the DOHC on the stator and points covers?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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02 Jul 2021 04:40 #851080 by 73z1
Replied by 73z1 on topic The rusty hulk

Do you plan to re-paint the DOHC on the stator and points covers?

I replaced the alternator cover after photo.
 

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02 Jul 2021 04:41 #851081 by 73z1
Replied by 73z1 on topic The rusty hulk
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  • slmjim+Z1BEBE
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  • Enjoy Life! IT HAS AN EXPIRATION DATE!
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03 Jul 2021 05:58 #851157 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic The rusty hulk
The point at which a Z1 in the midst of a frame-off starts to look like a Z1 again is one of the most satisfying experiences in the entire process.  Lookin' good.

It's interesting to observe other enthusiasts techniques and order of reassembly.  If we were into the top end at all, we always opt to install the motor sans jugs & head to lighten the load.

Good Ridin'
slmjim & Z1BEBE

A biker looks at your engine and chrome.
A Rider looks at your odometer and tags.

1973 ('72 builds) Z1 x2
1974 Z1-A x2
1975 Z1-B x2
1993 CB 750 Nighthawk x2
2009 ST1300A

www.kawasaki-z-classik.com
An enthusiast's forum focused exclusively
on all things Z1, Z2 and KZ900.

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03 Jul 2021 08:13 #851168 by 73z1
Replied by 73z1 on topic The rusty hulk

It's interesting to observe other enthusiasts techniques and order of reassembly.  If we were into the top end at all, we always opt to install the motor sans jugs & head to lighten the load.

I lay engine on side and put frame on engine, frame is much lighter, I have a thick points cover.
CB750 photo.
 

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03 Jul 2021 08:15 #851169 by 73z1
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