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Another KZP Project - APARTMENT build!

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31 Aug 2016 06:19 #740640 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
Checking in. Not dead.
New updates soon to come! :)

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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31 Aug 2016 14:04 #740681 by Wiers
Replied by Wiers on topic Another KZP Project - APARTMENT build!
Glad you're not dead :laugh:
To much fun following your progress.
Eric
The following user(s) said Thank You: Ed_in_Miami

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02 Sep 2016 06:52 #740880 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
Hello Folks,
I'm writing this update to share a major goof up I recently committed, which I have to say paints me, given my experience as a professional mechanic, and the fact that i should know better...
I hope that by sharing this experience, someone will be able to pick up this information and avoid committing the same stupid mistake in the future.
Anyhow... if you have been following my thread, you will know that I recently attempted a valve refresh job on my fleabay head. Everything went smoothly, valve train disassembly, surface preparation, valve lapping, seal installation, etc.
Where I messed up was at the time of checking my valve clearances.
While manually turning my exhaust cam I did not notice that my intake valve on cyl #1 was at full extension. The exhaust valve opposite to it extended itself as I was turning the exhaust valve, right into the intake valve, proceeding to bend it. Not a major bend, but just enough to ruin the sear, and certainly ruin my day... :angry: :angry: :angry: :angry: :angry: :angry: :angry: :angry: :angry: :angry: :angry:
Moral of the story... either turn your cams simultaneously, install and check one at a time, or just look around the head to avoid that this stupid crap doesnt happen to you... :whistle:

On to fleabay for a new INTAKE VALVE!! :angry: :angry: :angry: :angry:

I will soon have a stretch of a month of so, where I will be able to dedicate time to my project. School, work, and general obligations have certainly taken my free time, but I'm itching to get back into the swing of things.
Until then...
Ed

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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16 Dec 2016 08:53 #750287 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
Damn.. Three months since my last update...
Not acceptable...

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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16 Dec 2016 10:50 #750290 by Nessism
Replied by Nessism on topic Another KZP Project - APARTMENT build!

Ed_in_Miami wrote: :angry: :angry: :angry: :angry: :angry: :angry: :angry:
Moral of the story... either turn your cams simultaneously, install and check one at a time, or just look around the head to avoid that this stupid crap doesnt happen to you... :whistle:

Ed


In the world of F-ups, that one qualifies as the baby sh*t variety.

Remember: it's only a MISTAKE if you do something wrong TWICE! :lol:

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16 Dec 2016 11:43 #750295 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
hahahaha
Good point!
Can't help but to kick myself over it though...

Nessism wrote:

Ed_in_Miami wrote: :angry: :angry: :angry: :angry: :angry: :angry: :angry:
Moral of the story... either turn your cams simultaneously, install and check one at a time, or just look around the head to avoid that this stupid crap doesnt happen to you... :whistle:

Ed


In the world of F-ups, that one qualifies as the baby sh*t variety.

Remember: it's only a MISTAKE if you do something wrong TWICE! :lol:


This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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  • ThatGPzGuy
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  • More Sparky than Speed Racer
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21 Dec 2016 03:47 #750541 by ThatGPzGuy
Replied by ThatGPzGuy on topic Another KZP Project - APARTMENT build!

Ed_in_Miami wrote: Moral of the story... either turn your cams simultaneously, install and check one at a time, or just look around the head to avoid that this stupid crap doesnt happen to you... :whistle:


Bummer. I'm glad you posted this because I could see myself doing the same thing trying to save time.
Question. I am at the same stage with a fresh valve job. Where did you start with the shims? I was going to put all mine back together the way they were (with the shims that were there before) and then go thru the complete valve adjustment exercise. I can't think of another way to do it.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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11 Jan 2017 12:43 #751960 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
I kept all shims, buckets and valves labeled. and re-installed them back to the place i pulled them from.
Surprisingly I had to adjust a couple of them only. The others were well within tolerance, even after lapping the valves.
The only one that was a PITA to nail down was the replacement valve, since it was way out of whack. I had to eyeball it, but ended up buying several shims until I got to the sweet spot.
As a result, I now have lots of shims to play with in the future. :)

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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11 Jan 2017 12:56 #751961 by Ed_in_Miami
Replied by Ed_in_Miami on topic Post-vacation update
Well, I figure it's time for another update.
I lucked-out and was able to pickup this beauty (with no title) through my local CL ads for only $200 bucks... SCORE!!


Thanks to this find, I was able to cannibalize all needed parts (or at least I think so) for my build. It came complete with brakes, nice wheels, a tank, electricals, etc...
Unfortunately the motor was beyond saving, so I don't feel too bad about taking this one apart... the rest of parts will go en ebay to recoup some of my investment.
Crapped out motor:


My bud Al, giving me a hand!

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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11 Jan 2017 13:07 #751962 by Ed_in_Miami
Replied by Ed_in_Miami on topic Post-vacation update Part-deux
But the fun doesn't stop here.
I have updates regarding the motor...!
How about we button this thing up?
These o-rings are $9 bucks a piece...


Head on and torqued!


Cams installed!


Timing.. timed!

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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11 Jan 2017 13:07 #751963 by Ed_in_Miami
Replied by Ed_in_Miami on topic Another KZP Project - APARTMENT build!
Now you see it!


Now you don't!


I liiiiiiike!!!!



This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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11 Jan 2017 13:10 #751964 by Ed_in_Miami
Replied by Ed_in_Miami on topic Next stop...
The frame!!!!!

This mess is waiting for me... nothing a bit of elbow grease won't cure!



This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

Please Log in or Create an account to join the conversation.

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