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Saving a 1980 750 twin.

  • DoctoRot
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09 Apr 2020 13:26 #822959 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
I submitted my engine info to Burns Stainless and received the following recommendations for a stepped header. Its not too far from what I currently have

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09 Apr 2020 18:01 #822982 by Mikaw
Replied by Mikaw on topic Saving a 1980 750 twin.
Keep the engine porn coming. Ha get it. Seriously though I’m enjoying this. There’s a big difference between just throwing money at something and doing it right. Need I say more!!!

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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09 Apr 2020 18:03 #822984 by Skidmark
Replied by Skidmark on topic Saving a 1980 750 twin.
Burns Stainless is a good company to deal with. I know Vince there, and they give quality advise. Good choice!

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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10 Apr 2020 14:10 #823036 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
The quality of their bends is far superior than the 3 other companies I have used in the past. They offer a great breadth of bends and gauges. offering free header calculations is a great business tactic.

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12 Apr 2020 18:27 - 12 Apr 2020 20:02 #823195 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
After two years of head scratching, I think this is the easiest way to adapt an oil cooler to this engine. Reclock the filter cover, and tap the cases for 1/4"npt
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Last edit: 12 Apr 2020 20:02 by DoctoRot.

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29 Jun 2020 14:29 #829358 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
Thought I'd share this observation here for interested parties. The late model connecting rods are a much more refined design, bigger and smoother radii everywhere. It may not seem like much but these details make for a significantly stronger rod.

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29 Jun 2020 14:47 #829361 by Scirocco
Replied by Scirocco on topic Saving a 1980 750 twin.
Did i only missing something here? Please explain the oil flow? :blink: :blink: :blink:

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29 Jun 2020 15:23 - 29 Jun 2020 15:25 #829377 by TexasKZ
Replied by TexasKZ on topic Saving a 1980 750 twin.

Scirocco wrote: Did i only missing something here? Please explain the oil flow? :blink: :blink: :blink:


Perhaps the oil is cooled by spraying it all over the transmission case and letting the breeze take the heat away. A large hole in the top of the case will let the cooled oil drop back into the sump where the pump can pick it up again.
Brilliant engeneering, I say :silly:

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 29 Jun 2020 15:25 by TexasKZ.

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29 Jun 2020 15:26 - 29 Jun 2020 15:29 #829378 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
Gives new meaning to air/oil cooled!

I actually cracked the edge of that cover trying to hold it in a vise so i had to make some wooden jaws to hold it. The existing holes are already perfectly sized for a 1/4"NPT tap. I used 1/4npt -8 AN fittings. I got steel fittings so I could drill out the 1/4" NPT side to match the 8AN diameter without loosing strength.

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Last edit: 29 Jun 2020 15:29 by DoctoRot.
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29 Jun 2020 15:30 - 29 Jun 2020 15:32 #829380 by Scirocco
Replied by Scirocco on topic Saving a 1980 750 twin.
Don´t spray such bullsh**, some advance people reading here will trust your kind of words TexasKZ :laugh: :laugh: :laugh:
Last edit: 29 Jun 2020 15:32 by Scirocco.

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29 Jun 2020 15:37 #829381 by Scirocco
Replied by Scirocco on topic Saving a 1980 750 twin.
Doc, you did a great skilled metal fab Job again!!! So what´s next???

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29 Jun 2020 16:59 - 29 Jun 2020 16:59 #829388 by DoctoRot
Replied by DoctoRot on topic Saving a 1980 750 twin.
Saving up money for this engine build has been taking a long time. Race parts are not cheap

I have been distracted by this '86 GSXR750. It now has Bandit 1200 power! custom aluminum tail by myself.

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Last edit: 29 Jun 2020 16:59 by DoctoRot.
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