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Cheap Spark Plug Wire Splice ? 02 Jul 2016 20:25 #733665

  • Patton
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kzdcw wrote: I know it's probably just a batch job, but my #4 spark plug wire on my 77' KZ1000A is a little short in length. Even routing it the shortest way to the new angled spark plug cap I have, the wire just allows the cap to screw into it. Not banjo string tight but hardly any play with the wire.

A cheap and easy way to repair this I think, would be using a short sharpened finishing nail and driving one side into the stock wire leaving the coil about an inch from the coil. Then attach a new section of solid core copper wire to other side of the finishing nail in the additional length that I need. Then use some shrink wrap to insulate the joining wire ends.

Good idea or Bad idea ? :) :(

Or is using the NGK spark plug wire splice better ? :unsure:


Upon completion of the shrink-wrapping, could test for high tension voltage leakage through the splice by gripping the shrink-wrap with naked fingers where the wires join and revving the engine to say 4000-5000 rpm.

Good Fortune! :)
1973 Z1
KZ900 LTD
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Cheap Spark Plug Wire Splice ? 02 Jul 2016 20:28 #733667

  • SWest
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  • 10 22 2014
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SHOCKING. :woohoo:
Steve

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Cheap Spark Plug Wire Splice ? 03 Jul 2016 09:12 #733703

  • kzdcw
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Steve, As well as fixing my Fuel Petcock, I also switched coil positions and wired correctly. Spark plug wire that originally a little tight at #4 is fine in length with the 2 inside cylinders. Problem solved :)
77' KZ1000A
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Last edit: by kzdcw.

Cheap Spark Plug Wire Splice ? 03 Jul 2016 11:42 #733707

  • SWest
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Good to hear. B)
Steve

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