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Neighbourdave's Z1-R resto 21 Jan 2015 16:48 #659308

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Looks good, did Brian do it?
I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.

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Neighbourdave's Z1-R resto 21 Jan 2015 17:22 #659314

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No eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configurationhere is a link from eBay for repro VIN tags


Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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Neighbourdave's Z1-R resto 22 Jan 2015 06:48 #659353

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mopguy wrote: Looks good, did Brian do it?


Yes he did. Great guy, quick turn around.
1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A

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Neighbourdave's Z1-R resto 22 Jan 2015 06:49 #659354

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No eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configuration

kaw-a-holic wrote: here is a link from eBay for repro VIN tags



That is interesting.
1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A

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Neighbourdave's Z1-R resto 22 Jan 2015 08:06 #659360

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I am glad that you are happy with the reproduction decal he made for you, the ones that are on E-Bay are not exact reproductions, and I don't think they will pass here in Canada with the Ministy of Transportation.
I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.

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Neighbourdave's Z1-R resto 26 Jan 2015 17:59 #659840

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No eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configuration

neighbourdave wrote: Also, can anyone help with turn signal auto/manual switch? My switch stalk is broken and the knob is missing.


Here is the top half with the switch stalks and at least one of the switch buttons.



'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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Neighbourdave's Z1-R resto 27 Jan 2015 06:57 #659883

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Thanks dohc!
1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A

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Neighbourdave's Z1-R resto 01 Feb 2015 20:39 #660351

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neighbourdave wrote: Thanks dohc!


Did you get it? If not, I may be able to help...
'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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Neighbourdave's Z1-R resto 02 Feb 2015 07:31 #660369

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dohc wrote:

neighbourdave wrote: Thanks dohc!


Did you get it? If not, I may be able to help...


I did! For $18.00 ($41.00 shipping).
Thanks again.
1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A

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Neighbourdave's Z1-R resto 11 Feb 2015 06:09 #661252

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I have all the wiring back in place and everything is working except for the auto cancel signals. Does any one know if there is a common problem with this set up? Or any clues as to where to start looking?


Attachment IMG_20150210_174021.jpg not found

1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A
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Neighbourdave's Z1-R resto 11 Feb 2015 08:22 #661273

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neighbourdave wrote: I have all the wiring back in place and everything is working except for the auto cancel signals. Does any one know if there is a common problem with this set up? Or any clues as to where to start looking?


I should be able to help, but it may be a bit tricky to test on the bench. I'm pretty sure that if the front wheel is not moving, it will never trigger the auto-cancel. You can sit at a stop light as long as you want with the signal on.

Do you have a way to drive the speedo cable? That would be a good first start. Maybe a drill?

I would test the solenoid in the switch housing first. My solenoid had a blown thermal fuse inside. The timing box on my bike burned up and caused the solenoid to be permanently active, at least until the thermal fuse attached to the solenoid opened up. You should be able to briefly apply 12V directly to the solenoid wires to confirm that it's pulling in and releasing the signal selector switch.

If the solenoid checks out, I'd test the speed sensor next. This is just a simple reed switch and magnet. The sensor can be tested easily with a continuity tester (which most voltmeters have). Just connect the continuity tester across the two leads of the sensor and turn it. You should get several switch open/close transitions per revolution. I can test mine to give you exact number, but if the switch opens and closes as you turn it it is probably just fine.

The only other part is the control box, and that's just a black box filled with epoxy. You can confirm the connector contacts are in good shape, and that the input and output wires all reach their destinations, but that's it.

I believe if you activate the turn signal, and drive the speedo cable fast enough, it should kick in. If it doesn't, check the wiring and contacts again. If it still doesn't work, find a new control box.

If you need the wiring diagram, it's in the file database:
kzrider.com/filebase/search/finish/1-general/251-1000d1
'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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Last edit: by DOHC.

Neighbourdave's Z1-R resto 11 Feb 2015 08:25 #661275

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Thanks dohc.
I had the drill attached to the speedo cable last night.
I will check the coil and signal generator tonight.
1998 Concours
1978 Z1-R
1975 H2C
1974 H1E
1973 S2A

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