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'76 KZ900 (ZRX1200R) Build 26 May 2016 18:55 #728753

  • SWest
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Maybe Kaman bearing would have them cheaper. I figured if I was spending $2000 on the bike what's another $138. :whistle: I bought a fender for $250. :S :whistle:
Steve

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'76 KZ900 (ZRX1200R) Build 29 May 2016 18:43 #729164

  • NakedFun
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So due to the tropical storm coming through all weekend, I haven't gotten much done, but did get the glass beading done...


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So some powdercoating tomorrow, scotch brite and brass wire before final cleaning and clear coating.... More to come.

Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900

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'76 KZ900 (ZRX1200R) Build 29 May 2016 18:53 #729165

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Cory, It's looking Great, B) , I like the way you're taking your time &doing it right, !!
Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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'76 KZ900 (ZRX1200R) Build 30 May 2016 17:31 #729274

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So today was a sort-of-victory. I ended up cleaning and masking my covers that I wanted to do in wrinkle black. Some came out great, some came out bad. I cleaned them, dried them, de-gassed them, and baked them. The valve cover has one small flaw near a bolt hole where the PC looked like it clumped up. The LH cover and clutch cover have a lot more of these bumps. Very disheartening.....trying to decide if I want to start over again and redo these. Other than that, looks like the look I was going for on the engine.








Other than some case polishing, nothing new to report....

Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900

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'76 KZ900 (ZRX1200R) Build 05 Jun 2016 18:43 #730229

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Not a whole lot to report this time. Finished up "polishing" the cases, tapping the motor mounts for the D&G Chassis mounts, and working on cleaning up the cases really well from the glass media. I also made my own oil control gate. Didn't like the standard design gate where you have to drill through the bottom of the pan, so I designed my own.





Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900

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'76 KZ900 (ZRX1200R) Build 05 Jun 2016 18:46 #730230

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Looks like new. I'm with you about drilling a hole in the pan. Good idea. Can I copy it? B)
Steve

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'76 KZ900 (ZRX1200R) Build 05 Jun 2016 19:05 #730232

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Sure, NP. Lol..... Just make sure your hinge pin is secure so it doesn't come loose and I am using an extra long button Allen so that the gate can't open too far and get stuck full open. Will test it with water prior to installation.

Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900

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'76 KZ900 (ZRX1200R) Build 05 Jun 2016 19:10 #730233

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Looks good to me. I just happen to have a hinge handy. Good idea on the stop too.
Steve

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'76 KZ900 (ZRX1200R) Build 06 Jun 2016 05:41 #730254

  • 531blackbanshee
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the gate turned out nice cory!

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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'76 KZ900 (ZRX1200R) Build 06 Jun 2016 07:37 #730273

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swest wrote: Looks like new. I'm with you about drilling a hole in the pan. Good idea. Can I copy it? B)
Steve


Oh one other thing to note if replicating this design. I used a section of a continuous stainless steel hinge I bought from a hardware store. The hinge has a long section of wire for the pin. I tried a number of ways to ensure it didn't come loose and ended up doing the following:

- The pin is captured on the bolted side of the hinge. This way the bottom of the pin touches the bottom of the pan, trapping the lower flapper section.

- I could not easily enough crimp the pin well enough for my comfort. So I drilled a small hole in the rounded barrel of the hinge plate and the. Proceeded to dimple the pin itself with the drill bit.

- Then I mixed up some JB Weld and pushed some inside the barrel and slid the pin in place with the dimple lining up with the hole in the barrel. Then I applied JB Weld into and over that drilled hole, using the hole and simple to help the JB Weld "pin" the two together. I finished off with coating the end of the barrel where the pin slid into with JB Weld as well. Just make sure to clean off the exposed pin whet the flapper will slide over to ensure free movement.

Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900

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'76 KZ900 (ZRX1200R) Build 06 Jun 2016 07:46 #730275

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The one I have isn't SS. I will sweat solder the pin on one end. So simple. I wonder why I didn't think of it :blink: . Need a new pan gasket so I will do this and m exhaust gaskets at the same time.
Thanks for the idea. B)
Steve

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'76 KZ900 (ZRX1200R) Build 06 Jun 2016 13:24 #730314

  • kaw-a-holic
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What is the advantage of the gate?
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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