sidecover saver

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26 Nov 2005 23:24 #10439 by wireguy
sidecover saver was created by wireguy
i dont know if anybody still does this or not,but ive allways drilled a small hole in the top front corner of my sidecovers and run a small safety chain like off fingernail clippers through the cover and around frame tube under seat.ive seen a lot of 900s-1000s over the years with blown off sidecovers,this trick has saved me more than once by giving me time to slow down and grab cover before its gone!

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26 Nov 2005 23:53 #10441 by Garn
Replied by Garn on topic sidecover saver
Wireguy, I've seen many side-cover plastic "bullet-nosed" retainers drilled and wired. I think it's effective, however, it is a "pain in the butt" when you are in a hurry to get them off, to check a fuse or remove the tank and clear the petrol cock.

My idea is to use that plastic coated wire that they use on garbage bags or Christmas trees (star hangers). I hate to associate the two above, however, this wire simply wrapped around once or twice, from the inside, will secure the side cover and is easily removed.
RegardZ.

1 x 73 Z1 (Jaffa), 74 Z1A, 76 Z900-A4
1 x 73 Yamaha TX500 & 98 fzx250 Zeal
Sydney Australia

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26 Nov 2005 23:57 #10442 by cudaosix
Replied by cudaosix on topic sidecover saver
Yes, and its a good idea. Why I havent done it yet? Dont know, its on my to do list for now. I've read on here that some of the guys drill a small hole through a prong that plugs into the grommet, then use safety wire. At least thats what I understood.

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28 Nov 2005 10:36 #10680 by 1973Z
Replied by 1973Z on topic sidecover saver
I guess I have been lucky, never had a side cover blow off the bike in all the 32 years I've owned it. I did, however, replace those round rubber grommets that attach to the frame and through which the rubber cones on the back of the cover poke through, and never had to use wire or anything else to keep the cover secure.

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28 Nov 2005 16:22 #10728 by 79MKII
Replied by 79MKII on topic sidecover saver
Unfortunately, I learned the hard way that sidecovers will blow off at high speed. I think this will only happen when the original airbox has been replaced with individual filters, but I could be wrong. Anyway, I use a simple hitch pin that works great and is very quick and simple to use. See pics below:



Post edited by: 79MKII, at: 2005/11/28 19:22

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
Attachments:

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28 Nov 2005 16:39 #10730 by hwms
Replied by hwms on topic sidecover saver
79MKII

I use the same type of pins and they work very well.
I tried to post a picture of them but was rejected several times.
Thanks for showing them.
Harry

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  • twowheeledterror
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28 Nov 2005 16:54 #10731 by twowheeledterror
Replied by twowheeledterror on topic sidecover saver
Why not save the hassle and not run them at all? ;)

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28 Nov 2005 17:00 #10732 by 79MKII
Replied by 79MKII on topic sidecover saver
hwms wrote:

79MKII

I use the same type of pins and they work very well.
I tried to post a picture of them but was rejected several times.
Thanks for showing them.
Harry


Yea, it took me several tries to post those pics. It seems much harder to post pics on the new forum. Then again, maybe I just haven't learned how it works yet??

I only use one pin in the upper/front post and they stay on at any speed. I've had to pick them up from the freeway median one time too many!!:angry:

...not to imply that I would be exceeding the legal speed limit on a public road....:whistle:

Post edited by: 79MKII, at: 2005/11/28 20:01

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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  • fonZee
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28 Nov 2005 18:16 #10750 by fonZee
Replied by fonZee on topic sidecover saver
This is a great idea. I wish I could find some side covers for my 77 1000. Mine are really beat up bad.

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28 Nov 2005 20:18 #10787 by dutchz
Replied by dutchz on topic sidecover saver
I'm with twowheeled... Take 'em off haha.

1974 Kawasaki Z1
Stock front hub and rear axle.

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30 Nov 2005 07:28 #11043 by 4inline
Replied by 4inline on topic sidecover saver
Been riding for many years on all kinds of 2 wheeled contraptions & I lost a left side cover on my '78 1000 the other day (first time ever!). The fact that I had been doing 120 mph may have something to do with it. Long, straight country road w/ no intersections & complete visibility was hard to turn down...:evil:

I'm wiring those suckers from now on!

Does anybody make a decent replacement? The maier ones are not the same as stock & require a bolt on arrangement.

I've placed a classified ad here, so mabye that will turn up one!

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30 Nov 2005 07:34 #11048 by wiredgeorge
Replied by wiredgeorge on topic sidecover saver
fonZee - Maier makes replacement sidecovers for your bike. You can buy them direct (do google search for the web link) or from JC Whitney. They come black and will have to be painted if you want them to match the paint on your bike. You drill holes in these covers and use pan head screws to hold them on... they give you the hardware to mount them and they won't come off as easily as the OEM covers will... I personally don't ever put my sidecovers on and they are nice and shiney sitting on a shelf!

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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