Can't Open My Chain's MasterLink

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24 Jul 2006 11:55 #64275 by ltdrider
Can't Open My Chain's MasterLink was created by ltdrider
Got a new o-ring chain from Jeff@Z1, and I was going to install it last weekend. Big mistake.... way too hot to work on the bike.
Anyway, my old chain has a masterlink that uses a retaining clip... not riveted.
So I remove the clip, but I can't get the little plate under the clip to come off. It's totally frozen to the masterlink. Shouldn't the link just come apart once you remove the retaining clip?
I don't want to cut the old chain... it's stretched some, but still can be used for a spare.
Help!

Post edited by: ltdrider, at: 2006/07/24 14:55

'76 KZ900 LTD (Blaze)
'96 Voyager XII (Dark Star)
'79 KZ650 Cafe Project (Dirty Kurt)
Greensboro, NC

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24 Jul 2006 12:21 #64278 by mariozappa
Replied by mariozappa on topic Can't Open My Chain's MasterLink
When I put my new chain on, I had to use a small chain press (I think some use vice grips) to get it on. I don't ever think it will come off unless I cut it off.

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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24 Jul 2006 14:29 #64321 by wireman
Replied by wireman on topic Can't Open My Chain's MasterLink
if you have enough slack in chain soak it with wd40 or something like that ,take a punch or beater screwdriver and a hammer and have at it!:evil:

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24 Jul 2006 16:11 #64341 by RonKZ650
Replied by RonKZ650 on topic Can't Open My Chain's MasterLink
The masterlink is a tight press fit, so it won't just fall off once the clip is removed. You need to get a little rough with it. Usually visegrips can get a good enough bite on the pins to press them in to get the plate off.

321,000 miles on KZ's that I can remember. Not going to see any more.

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24 Jul 2006 16:46 #64347 by baldtires
Replied by baldtires on topic Can't Open My Chain's MasterLink
you need to tap something like a pen knife blade
behind the plate to get it out enough to get a screwdriver behind it
be careful,sorry about your knife

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24 Jul 2006 19:05 #64403 by hydrolazer
Replied by hydrolazer on topic Can't Open My Chain's MasterLink
try this,,,lightly file around the pins and the plate should pop off easier

\'79 kaw 1000 ltd

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25 Jul 2006 05:32 #64495 by BSKZ650
Replied by BSKZ650 on topic Can't Open My Chain's MasterLink
when I replace the chain, I will take a grinder and cut one of the links on the bottom of the chain in half, a whole lot faster than fighting with the master link,

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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