Black rubber stator grommet, replace??

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30 May 2007 11:48 #144912 by patmann
I'm about ready to replace my torn up stator cover on my Z1 with a real nice one. My question is..
Do I need/should I replace the black rubber stator grommet too?? It doesn't leak now, but that has no bearing on what will happen once I take the stator out to switch over into the new cover.
The cover I bought had the blue RTV all over it. :pinch: :S And I don't like the idea of that crap all over the inside of my engine.:dry: IF I replace the grommet, I know I will have to cut the stator wires then resolder them.
Any words of wisdom?? I'm in no major hurry, since I've waited since 1975 when I put the bike down to get around to this;)
Pat

1974 900 Z1 modified to look like a LTD , some engine mods. But I still have all the original parts.
1977 1000 project bike
1972 H1 project bike
If pro is opposite of con, then what is the opposite of progress?

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30 May 2007 11:55 #144915 by Patton
Replied by Patton on topic Black rubber stator grommet, replace??
Here's what I would do -- ;)

Z1E Stator Grommet

1973 Z1
KZ900 LTD

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30 May 2007 12:43 #144933 by KZJohn
Replied by KZJohn on topic Black rubber stator grommet, replace??
Tip #1
Cut each wire at a different point that way you can't mix up the wires when you put them back together.
Tip #2
Lap the gasket surface of the new cover on a piece of glass to make sure the surface is even without taking too much material off,(like with a file or something).
Tip #3
Clean both gasket surfaces with rubbing alchohol before applying sealant.
Tip #4
Don't use too much sealer and don't over torque the cover. Wait overnight for the sealer to cure before putting oil back in the motor.
These tips work on many different aplications and will help prevent leaks later on.

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30 May 2007 12:44 #144934 by patmann
Replied by patmann on topic Black rubber stator grommet, replace??
Patton wrote:

Here's what I would do -- ;)

Z1E Stator Grommet

Thats what I was thinking too. I just didn't want to call Jeff again this week since I spent almost an hour with him on the phone last week;)

1974 900 Z1 modified to look like a LTD , some engine mods. But I still have all the original parts.
1977 1000 project bike
1972 H1 project bike
If pro is opposite of con, then what is the opposite of progress?

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30 May 2007 12:59 #144939 by RonKZ650
Replied by RonKZ650 on topic Black rubber stator grommet, replace??
I'd leave the rubber alone. It should just press right off the stator cover and back on the new one. Use a little Yamabond #4 or equiv if you're questionable about the rubber sealing up dry.

321,000 miles on KZ's that I can remember. Not going to see any more.

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30 May 2007 13:02 #144940 by Patton
Replied by Patton on topic Black rubber stator grommet, replace??
RonKZ650 wrote:

I'd leave the rubber alone. It should just press right off the stator cover and back on the new one. Use a little Yamabond #4 or equiv if you're questionable about the rubber sealing up dry.


Z1E carries that too. :laugh:

1973 Z1
KZ900 LTD

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30 May 2007 13:35 #144956 by patmann
Replied by patmann on topic Black rubber stator grommet, replace??
Patton wrote:

RonKZ650 wrote:

I'd leave the rubber alone. It should just press right off the stator cover and back on the new one. Use a little Yamabond #4 or equiv if you're questionable about the rubber sealing up dry.


Z1E carries that too. :laugh:

Doesn't Jeff carry everything a bike rider needs??;)
I'm still waiting for a Z1 Enterprises decal/sticker to put on my tool box ( hint hint :whistle: )
Thanks for the input so far guys.

1974 900 Z1 modified to look like a LTD , some engine mods. But I still have all the original parts.
1977 1000 project bike
1972 H1 project bike
If pro is opposite of con, then what is the opposite of progress?

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30 May 2007 13:40 #144960 by patmann
Replied by patmann on topic Black rubber stator grommet, replace??
DUP POST:pinch:

Post edited by: patmann, at: 2007/06/05 14:27

1974 900 Z1 modified to look like a LTD , some engine mods. But I still have all the original parts.
1977 1000 project bike
1972 H1 project bike
If pro is opposite of con, then what is the opposite of progress?

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31 May 2007 16:21 #145317 by Sandy
Replied by Sandy on topic Black rubber stator grommet, replace??
KZJohn wrote:

Tip #1
Cut each wire at a different point that way you can't mix up the wires when you put them back together.


John...it doesn't matter if You mix those 3 wires up,Bud.

I would make the cut way up and away from the engine.Do it so You have plenty of length on the stator wires(easier for soldering).Keep the connections away from the engine if You can.
I just installed a new grommet,and I made the connections in behind the side-cover,so they're accessible if there's ever a problem,I can SEE the connections.
Also,I upgraded to the newer style regulator,rectifier combo(a few years ago),and the new one comes with a lot of wire,so My connection is almost under the seat with extra wire.

1977 KZ1000 A-1

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05 Jun 2007 11:33 #146551 by patmann
Replied by patmann on topic Black rubber stator grommet, replace??
So what do you guys think?? Replace the rubber grommet or not? I've had time on my hands and have done nothing but sit and polish it. Now it's starting to bug me that it looks good and the one on my bike looks like crap;)

1974 900 Z1 modified to look like a LTD , some engine mods. But I still have all the original parts.
1977 1000 project bike
1972 H1 project bike
If pro is opposite of con, then what is the opposite of progress?

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05 Jun 2007 11:56 #146554 by wireman
Replied by wireman on topic Black rubber stator grommet, replace??
might as well while its off.smear a little clear silicone on it before installing it into cover;)

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05 Jun 2007 13:06 #146558 by KZJohn
Replied by KZJohn on topic Black rubber stator grommet, replace??
Sandy:
I found out later about the wires but I still offset the splices. It's a habit I picked up years ago. When dealing with hundreds of wires in a $100K car you develope ways to stat organized;)

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