1976 KZ400S Leaky Petcock Problems

  • Dr. Frankenstein
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23 Aug 2023 14:15 - 23 Aug 2023 14:16 #888622 by Dr. Frankenstein
1976 KZ400S Leaky Petcock Problems was created by Dr. Frankenstein
Does anybody on here have a '76 KZ400S, and if so, what are you using for a petcock? The one that came on my bike is OEM, but it leaks like a sieve. The new one I got off of Amazon (1) looks like an OEM but doesn't fit - the holes are a few millimeters too close together and won't match up with the tank, and (2)...it leaks like a sieve! Both of these petcocks are leaking around the selector switch, because I believe the little round rubber gasket in there with the four holes in it is not sealing like it should. Is there a workaround or other solution to this problem? The OEM petcock's mounting hole are 20mm center to center, and I can't find anything with two hose barbs. There are a lot that Look like the OEM one, but I can't keep buying petcocks until I find one that works - does anybody know of any other petcock that works that doesn't cost $100?  Also, any tips on a new petcock or repair kit for a '79 KZ400H would be good to know too.
Last edit: 23 Aug 2023 14:16 by Dr. Frankenstein.

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  • ThatGPzGuy
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24 Aug 2023 05:23 #888642 by ThatGPzGuy
Replied by ThatGPzGuy on topic 1976 KZ400S Leaky Petcock Problems
I am assuming it is the same petcock as used on the D model. If so, the packing (4-hole rubber) has been NOLA for some time. The common fix is to use the packing from an early CB750 in your original petcock.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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  • gd4now
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24 Aug 2023 09:18 #888655 by gd4now
Replied by gd4now on topic 1976 KZ400S Leaky Petcock Problems
First I do not have a 400 so have no first hand experience with the petcock in question.  I have found (on both Kawasaki and Partzilla) 2 different part numbers for the petcock 51023-051 and 51023-060 both of which appear to make use of the same part in question 92065-099. A quick search on line showed some ebay sellers claiming to have OEM ones.  I can not say if they do or not. 

1977 KZ650 B1
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