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1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers
- AnnihilAnt
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02 Oct 2020 11:29 #836038
by AnnihilAnt
1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers was created by AnnihilAnt
Hey All,
I've been working on a garage kept but not run in a long time (like 10 years) bike. I pulled off both front and back master cylinder, 3 calipers and brake lines. Cleaned everything replaced seals and boots on calipers and reinstalled. I cannot for the life of me get brake fluid to fill the lines. I bought a vacuum kit and still can't get fluid to flow from the master cylinder through. I crank it to about 20 or 25, crack the bleeder a bit and I see some bubbling in the clear hose but that's about it. I didn't replace the brake lines but cleaned the hell out of them and tested them for air flow using my compressor. After a couple of days of dealing with this, I'm at my wits end. Besides buying new mc's and lines and calipers any and all advice is appreciated. Thanks in advance.
I've been working on a garage kept but not run in a long time (like 10 years) bike. I pulled off both front and back master cylinder, 3 calipers and brake lines. Cleaned everything replaced seals and boots on calipers and reinstalled. I cannot for the life of me get brake fluid to fill the lines. I bought a vacuum kit and still can't get fluid to flow from the master cylinder through. I crank it to about 20 or 25, crack the bleeder a bit and I see some bubbling in the clear hose but that's about it. I didn't replace the brake lines but cleaned the hell out of them and tested them for air flow using my compressor. After a couple of days of dealing with this, I'm at my wits end. Besides buying new mc's and lines and calipers any and all advice is appreciated. Thanks in advance.
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- Scirocco
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02 Oct 2020 15:06 - 02 Oct 2020 15:11 #836057
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic 1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 02 Oct 2020 15:11 by Scirocco.
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- AnnihilAnt
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02 Oct 2020 15:34 #836060
by AnnihilAnt
Replied by AnnihilAnt on topic 1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers
Thanks for the pics and reply, yes I have the pri and sec cups opening towards the spring.
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- TexasKZ
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02 Oct 2020 21:48 - 02 Oct 2020 21:49 #836077
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic 1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers
Both master cylinders have two passageways between the reservoir and the cylinder itself. One hole is easy to see, the other one is really small and easy to overlook. If the small one is clogged, you will have a heck of a time bleeding the system. A small e string from a guitar may be small enough to clear the passage.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 02 Oct 2020 21:49 by TexasKZ.
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06 Oct 2020 11:36 #836289
by AnnihilAnt
Replied by AnnihilAnt on topic 1980 KZ750 LTD H - Help filling brake lines after rebuiling calipers
That did it. Clearing out the small hole it had something jammed. THANKS!
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