Broken head overhanging threads

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27 Jan 2024 11:55 #894492 by Buffalo515
Broken head overhanging threads was created by Buffalo515
Picked up an 84’ gpz 550 for a good deal. Bike sat for many many years. Upon diss assembly I noticed this broken off piece that secured the valve cover. 

Wondering if anyone knows a good way to repair. Is welding a piece then retapping the only way? 

I have a spare engine out of an 85’ but would like to salvage this if possible. Thanks. 

Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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27 Jan 2024 12:41 #894494 by Wookie58
Replied by Wookie58 on topic Broken head overhanging threads
It would need welding and re-tapping if you want it to hold pressure on the gasket. I suspect anything less will result in incurable oil leaks
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27 Jan 2024 16:14 #894503 by Buffalo515
Replied by Buffalo515 on topic Broken head overhanging threads
That’s what I’m figuring. Just wanted to see if anybody had any creative ideas.

Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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  • gd4now
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  • Denco where did you go?
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28 Jan 2024 07:18 #894517 by gd4now
Replied by gd4now on topic Broken head overhanging threads
I agree the correct way to fix that is with a weld. bore and tap as Wookie suggested. I can not tell from the pics but you might be able to build a clamp (threaded rod and nuts etc) to put some pressure on the cover/gasket. But it would only be a temp solution at best.

1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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29 Jan 2024 08:34 #894588 by Buffalo515
Replied by Buffalo515 on topic Broken head overhanging threads
I appreciate your input. Time to go find someone with a TIG!

Travis
Maryland
1981 GPZ 550 -gone
1984 GPZ 550
1985 GPZ 550

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