exaust seal ...

  • MALCOLMHOULE
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22 May 2023 16:38 #885082 by MALCOLMHOULE
exaust seal ... was created by MALCOLMHOULE
I bought new crush rings to seal the gap from the engine to the pipes but it seems that is a pretty big job - is there a way to seal this with out having to pull off the entire manifold?  is it possible to do one pipe at a time?  

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22 May 2023 17:11 - 22 May 2023 17:12 #885083 by TexasKZ
Replied by TexasKZ on topic exaust seal ...
Unless you have an aftermarket system with separate pipes, the whole header has to come loose, so you will need to replace all four gaskets. It is a little fiddly,  but one person can do it..

A little dab of grease on each gasket will hold them in place as you reattach the header.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 22 May 2023 17:12 by TexasKZ.
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22 May 2023 20:21 #885088 by sf4t7
Replied by sf4t7 on topic exaust seal ...
And scotch tape (because it's thin) around the 2 inserts for each header tube to hold them as you assemble.

 


Scotty

1974 Z1A
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23 May 2023 14:35 #885105 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic exaust seal ...
does this involve loosening removing the entire exaust system? 

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23 May 2023 18:21 #885114 by TexasKZ
Replied by TexasKZ on topic exaust seal ...
I seriously doubt it, but that may depend on what exhaust system is on the bike. Typically, you just need to remove the eight nuts and the clamps. There should be enough room and flex to get the pipes out of the way far enough to remove and replace the old gaskets. Be sure to soak the nuts and studs in a good penetrating oil like Kroil or Liquid Wrench ( not WD40). The studs are small and easily buggered. Also pay close attention when removing the old gaskets, as there might be more than one at each port.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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23 May 2023 19:22 #885116 by hardrockminer
Replied by hardrockminer on topic exaust seal ...
I don't think you will be able to move the downpipes without unbolting the rear exhaust hanger(s).  Don't remove the long bolt...just remove the nut and that should allow enough room to pull the pipes forward enough to get at the gaskets.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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24 May 2023 09:09 - 24 May 2023 09:10 #885127 by TexasKZ
Replied by TexasKZ on topic exaust seal ...
If there is a clamped joint between the collector and mid-pipe, then loosening that joint should be enough. Again, it depends on what sort of exhaust system is on the bike.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 24 May 2023 09:10 by TexasKZ.
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