1982 kz440 excessive engine vibration

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28 Apr 2023 14:13 #883920 by 80kzer
Hi everyone,

I’m looking for some advice on some excessive noise and engine vibration on my 1982 kz440 engine. The back story: my 1980 kz440 craftshalf chain guide broke and destroyed the bottom end. I found a “working” 1982 kz440 missing a few parts but was told the engine runs. I swapped the engine along with the points, carbs, exhaust etc. from my old bike. (Electronic ignition wasn’t working) and reassembled it on my 1980 kz440 frame and etc. the engine starts right up, has power, shifts, battery gets 13.5… volts etc. but I can feel a lot more vibration while running, a lot more than on my old bike engine. At first I thought it was the stator wheel but it’s charging the battery, so I’m assuming it’s running ok. Compression is in the 145-150 (per manual testing). Any ideas of where to start that would be the least intrusive? Again, starts up and runs fine but I’m concerned I may be damaging something though. Any positive comments would be helpful. I appreciate everyone’s time. I’ll try to attach a video. Thank and Happy Riding….

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  • Scirocco
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28 Apr 2023 15:08 #883922 by Scirocco
Replied by Scirocco on topic 1982 kz440 excessive engine vibration
Ignition timing, cam timing, carb sync, carbs cleaning, air leaking boots, valve lash, air/fuel mixture screws,....
A runnig engine video would be very helpful.....

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28 Apr 2023 16:11 #883926 by 80kzer
Replied by 80kzer on topic 1982 kz440 excessive engine vibration
Here is a video
Attachments:

    IMG_1345 (1).MOV

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28 Apr 2023 16:16 #883927 by 80kzer
Replied by 80kzer on topic 1982 kz440 excessive engine vibration
Here a longer video
Attachments:

    IMG_1347.MOV

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28 Apr 2023 16:42 - 28 Apr 2023 16:50 #883929 by Scirocco
Replied by Scirocco on topic 1982 kz440 excessive engine vibration
Oh boy, Oh boy, doesn´t sound good, it hurts my stomach to hear that poor little engine!
Cam chain tention (guides are good?) and valve lash need to be adjust! The aftermarket carbs need a throttle cable and vaccum sync!
Only the future will tell what else need some attention next ......
Last edit: 28 Apr 2023 16:50 by Scirocco.

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28 Apr 2023 17:09 #883930 by Nebr_Rex
Replied by Nebr_Rex on topic 1982 kz440 excessive engine vibration
Sounds like rod knock.


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2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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28 Apr 2023 17:29 #883932 by Scirocco
Replied by Scirocco on topic 1982 kz440 excessive engine vibration
Nebr_Rex  is right, hear/see the video multiple times now but sorry to say, a bad rod bearing sounds possible to me too.

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