help identify this broken guide please

  • Gdailey2112
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03 Sep 2022 09:10 #873281 by Gdailey2112
help identify this broken guide please was created by Gdailey2112
 

1982 KZ1100D1

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03 Sep 2022 09:18 #873282 by z1kzonly
Replied by z1kzonly on topic help identify this broken guide please
Later style cast iron guide, Kaw started using long wearing iron guides & nitrated valves with the later 100 engines, single guides are all over ebay, even some oversize, .002 -.004.
You need correct reamers and guide drivers to install correct. Plus you have to heat the head a little to expand. Might be time for an ebay head, lots of J-model heads on cheaper than the Z1/KZ heads for sure. I never followed the few years of the "Bath Tub" head different chamber pattern, drag bike guys like them to modify for older engine conversion

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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03 Sep 2022 10:11 #873283 by krazee1
Replied by krazee1 on topic help identify this broken guide please
IIRC they were referred to as "sintered iron", and started in 1978 for unleaded fuel use.

Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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03 Sep 2022 10:19 #873284 by Gdailey2112
Replied by Gdailey2112 on topic help identify this broken guide please
thanks to both of you

1982 KZ1100D1
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03 Sep 2022 14:20 #873296 by Scirocco
Replied by Scirocco on topic help identify this broken guide please
There must be a missing c-clip ring in your cyl. head! 

 
 
 
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04 Sep 2022 09:33 #873325 by Gdailey2112
Replied by Gdailey2112 on topic help identify this broken guide please
yes there was that clip that came out with the springs for that valve and I'd found it right away, but didn't realize it was from the guide, thought it came from a valve seal lol
thank you Scirocco

1982 KZ1100D1

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04 Sep 2022 10:07 #873329 by Gdailey2112
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lol my thumb looks like a toe in that pic

1982 KZ1100D1

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04 Sep 2022 14:01 #873343 by TexasKZ
Replied by TexasKZ on topic help identify this broken guide please
Those guides are still available new from Kawasaki. Also available from Partzilla and I bet CMS.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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04 Sep 2022 21:53 #873363 by Gdailey2112
Replied by Gdailey2112 on topic help identify this broken guide please
thank you very kindly, sir

1982 KZ1100D1

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06 Sep 2022 11:42 #873462 by Gdailey2112
Replied by Gdailey2112 on topic help identify this broken guide please
burning question, should i replace the broke cast iron guide with a bronze guide so i don't have to fart around with heating the head and cooling the guide?

1982 KZ1100D1

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06 Sep 2022 11:51 #873464 by Nerdy
Replied by Nerdy on topic help identify this broken guide please
I'm wondering if you could dunk the guide in liquid nitrogen and then simply drop it into the unheated head.

The LN will make the guide MUCH colder than any freezer could ever imagine, but don't hit or drop the frozen guide because it will shatter.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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06 Sep 2022 12:12 #873465 by Gdailey2112
Replied by Gdailey2112 on topic help identify this broken guide please
good question

1982 KZ1100D1

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