1980 Kz550 LTD cylinder 4 problem

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09 Apr 2022 10:24 #865165 by Wagner
1980 Kz550 LTD cylinder 4 problem was created by Wagner
First start of the season, went for a small ride, and then decided to do a carburetor sync. Carburetor 1,2,3, were all pulling vacuum and were easily adjusted.  Carburetor 4 was pulling almost no vacuum and no adjustment would change that. With the bike running I sprayed starter fluid around the intake and exhaust boots. RPM'S didn't change. So I don't think those were leaking by. Next I checked compression. Cylinder 3 and 4 were 150psi and 1 and 2 were about 145psi. Checked for spark. Had spark on all plugs. Swapped wires. No change. Swapped coils. No change. Swapped plugs. No change. No matter what I do the problem seems to stay with Cylinder 4. I'm not sure what to try next. Any suggestions would be great. 

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09 Apr 2022 10:29 #865166 by Nessism
Replied by Nessism on topic 1980 Kz550 LTD cylinder 4 problem
Sounds like a plugged gauge.  If the compression is good the cylinder will pull vacuum even if the cylinder isn't firing, which you haven't mentioned.

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09 Apr 2022 11:15 #865168 by hugo
Replied by hugo on topic 1980 Kz550 LTD cylinder 4 problem
So KZ550 cylinder 4 problem, should not be the tittle.     Vacuum Gauge #4 problem......... should be it.

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09 Apr 2022 12:47 #865174 by F64
Replied by F64 on topic 1980 Kz550 LTD cylinder 4 problem
Is the vaccum port on number 4 carburetor plugged?
Is the exhaust pipe on number 4 the same temp as the others?

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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09 Apr 2022 14:56 #865176 by Wagner
Replied by Wagner on topic 1980 Kz550 LTD cylinder 4 problem
I forgot to mention, I did swap the vacuum gauges. And the problem stayed with Cylinder 4. Hardly any vacuum on the #4 exhaust pipe and that cylinder is considerably cooler than cylinder 1,2,3 exhaust pipes. I guess I'll run through everything I did today again tomorrow. 

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09 Apr 2022 14:58 #865177 by Wagner
Replied by Wagner on topic 1980 Kz550 LTD cylinder 4 problem
I should have said I swapped vacuum gauges. The problem stays with # 4 cylinder. 

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09 Apr 2022 18:37 #865195 by Wagner
Replied by Wagner on topic 1980 Kz550 LTD cylinder 4 problem
I also should have said, changes on cylinder 4 sync screw made no change on the idol speed.

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09 Apr 2022 22:34 #865198 by azman857
Replied by azman857 on topic 1980 Kz550 LTD cylinder 4 problem
#4 cooler than the others? I'd check the idle circuit on that carb for plugged jets.

I don't have a plan and I'm sticken' to it! '77 KZ 650 / 750 GPz custom project in progress
The following user(s) said Thank You: Nessism

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10 Apr 2022 11:34 #865210 by linuxrob
Replied by linuxrob on topic 1980 Kz550 LTD cylinder 4 problem
Vaccum for the petrol tap comes from no 4

1980 Z500 B2 owned from new 78260 miles
1980 Z500 B2 in bits since 1982 23000 miles
2004 GSF1200S Bandit K4
2000 GS125 ESD

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11 Apr 2022 09:54 #865230 by Wagner
Replied by Wagner on topic 1980 Kz550 LTD cylinder 4 problem
Thanks Linuxrob. The vacuum for the petcock was the problem. This was my first time synchronizing  the carburetors and I didn't even think of that. I plugged the vacuum line for the petcock and was able to synchronize the carburetors with no problems. Cylinder 4 also now seems to be burning as hot as the others. Thanks again.

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