- Posts: 4
- Thank you received: 0
CLUTCH COVER KZ440 OIL SEAL REMOVAL
- KZ440Mart
- Topic Author
- Offline
- User
Less
More
25 Mar 2022 13:30 #864300
by KZ440Mart
KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200
CLUTCH COVER KZ440 OIL SEAL REMOVAL was created by KZ440Mart
I 've recently had the clutch cover off my bike to investigate a slipping issue which I've managed to fix with new plates and springs. However the oil seal on the cover behind the advance and retard unit has begun to leak. I've sources a new seal but what's the best way to remove the old seal without damaging the housing please? The clutch cover gasket has been replaced-the oil leak is coming out of the points cover-well I say points but the bike is an electronic ignition model.
KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200
Please Log in or Create an account to join the conversation.
- Nebr_Rex
- Offline
- User
Less
More
- Posts: 1887
- Thank you received: 295
26 Mar 2022 03:33 #864311
by Nebr_Rex
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Replied by Nebr_Rex on topic CLUTCH COVER KZ440 OIL SEAL REMOVAL
The easiest way is to pull the cover and drive the seal out.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Please Log in or Create an account to join the conversation.
- KZ440Mart
- Topic Author
- Offline
- User
Less
More
- Posts: 4
- Thank you received: 0
26 Mar 2022 13:18 #864333
by KZ440Mart
KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200
Replied by KZ440Mart on topic CLUTCH COVER KZ440 OIL SEAL REMOVAL
Thanks.
Well I tried that but I was worried about hitting it too hard and damaging the housing.
After looking at Youtube I drilled a small hole in the seal and tried to pull the seal out using a spring puller.
There wasn't enough "meat" on the part of the seal away from the housing to drive a nail or screw a screw into.
I bottled it and took it to my local bike shop who sorted it out "for a drink". Not sure what they did but it's all back together now and no clutch slip or oil leaks from the covers.Phew......
Well I tried that but I was worried about hitting it too hard and damaging the housing.
After looking at Youtube I drilled a small hole in the seal and tried to pull the seal out using a spring puller.
There wasn't enough "meat" on the part of the seal away from the housing to drive a nail or screw a screw into.
I bottled it and took it to my local bike shop who sorted it out "for a drink". Not sure what they did but it's all back together now and no clutch slip or oil leaks from the covers.Phew......
KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200
Please Log in or Create an account to join the conversation.