kz750 EXHAUST

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20 Feb 2022 09:27 - 20 Feb 2022 09:29 #862632 by BobZ
kz750 EXHAUST was created by BobZ
I'm trying to install the stock exhaust system on my 750....obviously something is not right with the parts i have on hand.  Either the holders or the split keepers are wrong or shorter studs were installed in the head to fit the 4-1 header I removed.  Can anyone identify the problem?    The first picture is the holder slid all the way on without the split keepers

Had I known I'd live this long I'd have taken better care of my Led Zeppelin albums


1983 Goldwing Interstate
1982 KZ750 LTD
Last edit: 20 Feb 2022 09:29 by BobZ.

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20 Feb 2022 11:57 #862638 by Nessism
Replied by Nessism on topic kz750 EXHAUST
What's the flange position with the split collars in place?  Are there any old crush washers embedded into the head port?  

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20 Feb 2022 12:07 #862640 by ghostdive
Replied by ghostdive on topic kz750 EXHAUST
Seems like your keepers are the shorter type for some stock exhausts, and maybe your 4-1 needs the longer type - I had a similar issue when I installed my 4-1. Part number 92027-264, I believe; may have luck searching "KZ650 exhaust collars" etc

1982 KZ750 Spectre - 6 speed swap, BS34s, 18" rear wheel

2001 ZX-6R

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20 Feb 2022 12:09 #862641 by BobZ
Replied by BobZ on topic kz750 EXHAUST
Just got in from the garage.....got it figured out.  The studs were installed in the head with the short portion of the threads exposed and the long portion screwed into the head.  I turned them around and everything went together.  I should compile a list of all the fails by the previous owner (s)'   Weather is good enough for a test ride

Had I known I'd live this long I'd have taken better care of my Led Zeppelin albums


1983 Goldwing Interstate
1982 KZ750 LTD

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20 Feb 2022 12:11 #862642 by BobZ
Replied by BobZ on topic kz750 EXHAUST

What's the flange position with the split collars in place?  Are there any old crush washers embedded into the head port?  

No...in fact there weren't ANY crush washers.
 

Had I known I'd live this long I'd have taken better care of my Led Zeppelin albums


1983 Goldwing Interstate
1982 KZ750 LTD

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20 Feb 2022 18:12 #862653 by H1Vindicator
Replied by H1Vindicator on topic kz750 EXHAUST
ha ha. that's a good one.

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