Kz1000A gearbox sprocket

  • Samminorwich
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13 Feb 2022 15:09 #862272 by Samminorwich
Kz1000A gearbox sprocket was created by Samminorwich
Hi people desperately need help , assembling the gearbox chain sprocket and not enough of the splines are showing to engage on the locking tab teeth looks like 6mm short !? , really need some help here because no way do I trust this without a securing tab that is locked 
so my thoughts have I got a kz1000A with kz900 output shaft or wrong drive sprocket , I don't know what to do , it's hardened steel I guess so won't machine that easy and I don't like the idea it's japanese so should fit perfect in 25 years of biking this is a first , I got the bike with bare output shaft so I cannot reverse engineer this headache 
ReSammie

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13 Feb 2022 15:24 #862274 by 73z1
Replied by 73z1 on topic Kz1000A gearbox sprocket
Report spacer, sprocket, nut width.
 

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  • hardrockminer
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13 Feb 2022 18:57 #862288 by hardrockminer
Replied by hardrockminer on topic Kz1000A gearbox sprocket
Output shafts are the same for KZ1000 and KZ900.  Front sprockets are different.  Does your sprocket have a shoulder on the inside edge?  Maybe you should be using a flat sprocket.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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14 Feb 2022 11:35 - 14 Feb 2022 11:45 #862345 by Dr. Gamma
Replied by Dr. Gamma on topic Kz1000A gearbox sprocket
The Kz900 and the '77 Kz1000, and early '78 model year Kz1000 have a different O.P shaft than the late model '78 Kz1000's and later Kz1000's. The late model O.P. shaft has the splines fit all the way through the counter sprocket. That O.P. shaft uses the nut with the shoulder  and the lock tab that has the spline pattern on the inner edge. The shorter Kz900 O.P. shaft where the splines do not reach the outer edge of the counter sprocket uses the regular looking nut with the locking tab that has the little nub that fits into the tiny hole on the counter sprocket. The counter sprocket nuts and locking tabs are not interchangeable. 

Here are both style counter sprocket nuts and the later style lock tab.
 

Better photo of the backside of the later style counter sprocket nut with with the shoulder.
 

The early style locking tab that is used with the non-shouldered nut on the shorter Kz900 O.P. shaft.
 

1972 H2 750 Cafe Racer built in 1974.
1976 KH400 Production Road Racer.
1979 Kz1000 MK. II Old AMA/WERA Superbike.
1986 RG500G 2 stroke terror.
1986 GSXR750RG The one with the clutch that rattles!

Up in the hills near Prescott, Az.
Last edit: 14 Feb 2022 11:45 by Dr. Gamma.
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  • Samminorwich
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23 Feb 2022 06:37 #862808 by Samminorwich
Replied by Samminorwich on topic Kz1000A gearbox sprocket
Thanks everyone this tap washer fits and do or some reason on tightening the sprocket went deep onto the splines I think the shaft came out a little further 
what a great community of people who love Zeds

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