Leak in the cylinder head

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29 Jan 2022 07:43 - 29 Jan 2022 07:58 #861351 by Jon99
Leak in the cylinder head was created by Jon99
Hello
I recently acquired a kawasaki kz400 from 78 or 79. I recently noticed a leak in the cylinder head- by the joint in the picture.

I'm fairly new to this, so I'm unsure how I should go about fixing this. Any advice?

Thank you

 
Last edit: 29 Jan 2022 07:58 by Street Fighter LTD.

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29 Jan 2022 08:02 #861353 by Street Fighter LTD
Replied by Street Fighter LTD on topic Leak in the cylinder head
Welcome to KZRider 
Next time please click the insert all tab to complete the picture install
Im not a 400 guy but looks like a minor  Gasket / seal leak
Clean the area and then monitor it 


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn

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31 Jan 2022 13:39 #861546 by Jon99
Replied by Jon99 on topic Leak in the cylinder head
Will do.

I'm assuming taking it off and applying some sort of sealant will fix the problem? 

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31 Jan 2022 14:52 #861551 by TexasKZ
Replied by TexasKZ on topic Leak in the cylinder head
No sealant needed. A careful clean and a new gasket should fix it.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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31 Jan 2022 14:55 - 31 Jan 2022 14:59 #861553 by TexasKZ
Replied by TexasKZ on topic Leak in the cylinder head
You can look up the frame and engine numbers on this chart to determine the correct year.
www.kzrider.com/filebase/download/64-gen...78-kz-by-the-numbers

Here is a downloadable factory service manual. You can find the procedure for removing and reinstalling the bits necessary to replace the gasket.
www.kzrider.com/modules/ServiceManuals/7...chablefullmanual.pdf
 

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 31 Jan 2022 14:59 by TexasKZ.

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31 Jan 2022 15:17 #861554 by Jon99
Replied by Jon99 on topic Leak in the cylinder head
Thank you.

What is that kind of gasket called?

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31 Jan 2022 16:02 #861556 by Nessism
Replied by Nessism on topic Leak in the cylinder head

Thank you.

What is that kind of gasket called?

You might want to hit up ebay and buy a real deal Kawasaki brand service manual for your bike.  No Clymers or similar manual.  Then go to Partzilla and look through the parts list.  All the gaskets are shown.  Don't get aftermarket gaskets, they are not as good as the originals.  Realize also that when the cylinder head cover is loosened then the entire top end should come off because the head gasket and base gasket are likely to leak after the clamp load is removed.  

All this is a lot of work and the gaskets are not cheap.  At that point you may just want to leave the bike alone as long as it's not dripping oil all over the place.

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03 Feb 2022 09:49 #861721 by Jon99
Replied by Jon99 on topic Leak in the cylinder head
A few drops here and there. Best left alone, then? 

 

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04 Feb 2022 06:29 #861772 by Grcko
Replied by Grcko on topic Leak in the cylinder head
That looks to be the same as my 440 top end. There is no gasket there that I know of. I just make sure that the mating surfaces are clean and use a very thin layer of Blue sealer on the surface. The bolts holding it are only there to hold the top end. The head and base are held down with cap (?) nuts on the studs. I wouldn’t worry about the small amount leaking unless it really bothers you.

As Always,

1983 KZ440

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04 Feb 2022 07:36 #861777 by Nessism
Replied by Nessism on topic Leak in the cylinder head
You can try retorquing the bolts.  Crack them loose and then immediately reverse direction and tighten.  One at a time.  This rarely works once leaks occur but you never know.  It should be part of regular maintenance regardless, but most people never do it.  

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04 Feb 2022 09:24 #861782 by Jon99
Replied by Jon99 on topic Leak in the cylinder head
My model is actually a Z400, as I am in Europe. Are the engine and frame versions different for the european version, or can I still use that chart to identify what year my bike is from?

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04 Feb 2022 10:19 - 04 Feb 2022 10:21 #861786 by TexasKZ
Replied by TexasKZ on topic Leak in the cylinder head
So far as I know, there are no differences in frame and engine numbers. Conventional wisdom says that the k designation was not used in Europe due to the connection between the letters KZ and the NAZI regime.
There are of course detail differences from market to market based on local laws concerning such things as rear fender length, but this did not require special frame or engine numbers.

That being said, Kawasaki did produce a four cylinder 400 that did not come to North America, so there is no information about them in the chart.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 04 Feb 2022 10:21 by TexasKZ.

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