Clutch not disengaging transmission

  • referman
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27 Dec 2021 11:48 #859671 by referman
Clutch not disengaging transmission was created by referman
Hi guys, I just installed my newly rebuilt 1075 motor, filled it with oil and getting everything set for the first start and noticed the clutch is not disengaging the transmission. Would this be because the engine sat for about a month without oil and the plates are sticking? I believe the clutch is adjusted properly i have a good feel on the lever.
 

1980 KZ1000 MKII
1075cc
Ported head
Mikuni Rs36
Cam Motion Z4
Falicon Crank

2022 Z900 RS 50TH Anniversary

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27 Dec 2021 13:40 #859676 by TexasKZ
Replied by TexasKZ on topic Clutch not disengaging transmission
If you soaked the friction plates before installing them, then I think there is a really good chance that they are stuck. It should be easy to break them loose. Sit on the bike, pull the clutch lever and then push the bike back and forth a few times until the plates release.

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  • referman
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27 Dec 2021 13:59 #859679 by referman
Replied by referman on topic Clutch not disengaging transmission
Thank I'll give that a try.

1980 KZ1000 MKII
1075cc
Ported head
Mikuni Rs36
Cam Motion Z4
Falicon Crank

2022 Z900 RS 50TH Anniversary

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  • Scirocco
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27 Dec 2021 15:30 - 27 Dec 2021 15:37 #859688 by Scirocco
Replied by Scirocco on topic Clutch not disengaging transmission
Drive the bike in 3rd or 4th gear with clutch leveler fully pulled. When the engine and oil gets hot the clutch package (fricktion-/ steel plates) will break free. When you pull the cluch leveler, only the spring plate is moving/release by the push rod to the clutch basket. The rest of the clutch package (friction plates to clutch basket / steel plates to inner clutch clutch hub) is sticking together and didn´t dis-engage until engine heat and hot oil penetrade the friction-/ steel plates and break them loose.
 
Last edit: 27 Dec 2021 15:37 by Scirocco.
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  • slmjim+Z1BEBE
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28 Dec 2021 07:58 #859710 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic Clutch not disengaging transmission
One of the gentlest methods to break a clutch loose is to put the bike on the centerstand so the rear wheel can spin freely.  Then start the bike, pull the clutch lever & engage first.  Keeping the clutch lever pulled, gradually apply rear brake as the rear wheel spins.  If the plates are stuck tightly, you may have to apply some throttle while increasing rear brake pressure.  It's much kinder to the engagement dogs than slamming into gear with the plates stuck and the rear wheel stationary on the ground.

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  • referman
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28 Dec 2021 12:48 #859729 by referman
Replied by referman on topic Clutch not disengaging transmission
Thanks Slmjim, that worked great. A huge weight off my shoulders. Time to go for a ride!!!

1980 KZ1000 MKII
1075cc
Ported head
Mikuni Rs36
Cam Motion Z4
Falicon Crank

2022 Z900 RS 50TH Anniversary

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