82 KZ1000 LTD refresh.

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12 Mar 2017 07:15 #756492 by zukdave
82 KZ1000 LTD refresh. was created by zukdave
My buddy Dan brought me his LTD thats been in his living room for the last two years to clean up and put back together for him.



1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: DSummerlin

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12 Mar 2017 07:17 #756493 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
Loaded up headed to the car wash.





1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: GPz550D1

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12 Mar 2017 07:25 - 12 Mar 2017 07:27 #756494 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
Dan had split the case to replace the shift drum and had one bolt break so I try'd doing te weld a nut to trick
but couldn't get enough heat in it to free it so had to drill and then Heli-coil it.


I think for having 48,000 mile's the trans looks great.




1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
Last edit: 12 Mar 2017 07:27 by zukdave.
The following user(s) said Thank You: DSummerlin

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12 Mar 2017 16:08 #756556 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
This morning got the frame all wire brushed and sprayed with rust converter.
That stuff looks like clear coat when you spray it on.




1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: GPz550D1

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12 Mar 2017 16:35 #756565 by mopguy
Replied by mopguy on topic 82 KZ1000 LTD refresh.
I found Tremclad Rust paint in semigloss available at Home Depot a very close match for touching up the frame.

I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.
The following user(s) said Thank You: GPz550D1, kz550oak

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12 Mar 2017 16:37 #756566 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
By time I got that done Dan came over and we got the bolt issue taken care of and the case's back together.
Still need to torque everything but it's in one piece now. over look the shop I'm still moving in.



1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: DSummerlin

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13 Mar 2017 20:18 #756681 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
Frame all cleaned up and first coat of paint.


Did my best to save the sticker.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

Please Log in or Create an account to join the conversation.

More
13 Mar 2017 20:34 #756684 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: DSummerlin

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14 Mar 2017 06:28 #756694 by 531blackbanshee
Replied by 531blackbanshee on topic 82 KZ1000 LTD refresh.
sweet !
can't wait to see how it turns out.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
The following user(s) said Thank You: GPz550D1, DSummerlin

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14 Mar 2017 08:12 #756697 by DSummerlin
Replied by DSummerlin on topic 82 KZ1000 LTD refresh.
That's my bike and I'm really happy to have Dave pushing to get it together. He doesn't mess around and I trust him to help me get it done right. He's not letting me cut any corners so I think it's gonna be way cleaner than I had planned. I'm not complaining.

78 KZ650
82 KZ1000 LTD
99 ZRX 1100

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14 Mar 2017 09:18 #756703 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
Thanks Dan .
Plan for tonight is get the motor finish cleaned and some paint on it and another coat on the frame.
Thinking we should be able to get the motor in Thursday and fire it up Sat.or Sunday.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

Please Log in or Create an account to join the conversation.

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16 Mar 2017 19:24 #756913 by zukdave
Replied by zukdave on topic 82 KZ1000 LTD refresh.
Last night got the motor cleaned up and painted.



Tonight I got the finish coat of paint on the frame it'll need to sit a few days before we put the motor
so time to clean and paint the small parts.


1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
The following user(s) said Thank You: GPz550D1

Please Log in or Create an account to join the conversation.

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