'78 Z1-R Restoration Progress

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30 Nov 2015 11:01 #701248 by weales
'78 Z1-R Restoration Progress was created by weales
I had some time last weekend, I was able to re-unite the engine with frame.
Got my son and a mate to help get that big fella back where it belongs - took a bit of sweat and jiggling but it's in! :woohoo:
Cupla pics to prove it (otherwise it didn't happen - right...?)







Next step is to fit carbs (still finishing off the rebuilds with all new jets, o-rings, needles)
Exhaust (Delkevik full stainless 4:1) is arriving next week!

More pics to follow in a cupla weeks.

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

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30 Nov 2015 12:38 #701261 by mopguy
Replied by mopguy on topic '78 Z1-R Restoration Progress
Looking good, keep up the good work.

I have a 1980 Kawasaki KZ750 Ltd. I bought new. I recently managed to get it out of my garage after 28 years and put it on the road again (2010). I feel like a kid all over again. Since I have acquired 3 78 KZ1000 Ltd, 1 1981 KZ1000 Ltd, and another 1980 KZ750 Ltd. Love the LTD's.

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01 Dec 2015 04:46 #701317 by 531blackbanshee
Replied by 531blackbanshee on topic '78 Z1-R Restoration Progress
:woohoo: thats damn near a bike weales!

keep us posted man,

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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01 Dec 2015 06:06 #701325 by peter1958
Replied by peter1958 on topic '78 Z1-R Restoration Progress
Nice bike. God thats a huge mud guard. Was that on all of them from down under?

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01 Dec 2015 11:47 #701395 by weales
Replied by weales on topic '78 Z1-R Restoration Progress
Yep, I think that only the US/Canadian models had the short rear guard -
the one on my bike came from a repro mob in the UK (LPM).
The European version was also released with the long guard.
I must admit I like the shorter guard but this wasn't available at the time
and I'm trying to keep the bike as close as practcable to its original appearance.
Mind you, it'll have a non-std exhaust which departs somewhat from the original.
(BTW the Delkevic 4:1 exhaust arrived yesterday, looks great and I can't wait to get it fitted! )
Ordered this from the QLD distributor last Friday - pretty good postal service!
Cost me $569-95 (including GST and postage).

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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14 Dec 2015 16:25 #703150 by weales
Replied by weales on topic '78 Z1-R Restoration Progress
As promised here are a few pics of the Delkevic full SS 4:1 on my '78 Z1-R.
Very high quality system - welds are superb and the whole thing fits really snugly with nil mods required.
Delkevic don't actually have a dedicated system for Z1-R but the one that they sent which is for Z1000
fits perfectly - the footrest bracket for the silencer is P/N PR 2544 and is designed for KZ650 and KZ750
but it is spot on fit for the Z1-R.
The kit comes with a tube of high temp grease to assist with assembly, a spring puller
to load the collector to pipe springs and a centre stand "stopper' - yet to fit this as I don't have a z1-R stand yet.
Anyway - progress is happening!







Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
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The following user(s) said Thank You: 750Kruzer

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14 Dec 2015 16:33 #703153 by spdygon
Replied by spdygon on topic '78 Z1-R Restoration Progress
Looking great....question
Motor on you z1r looks like a J Motor like the one that came on the 80 model . Had motor been change?

1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project

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14 Dec 2015 16:47 #703156 by weales
Replied by weales on topic '78 Z1-R Restoration Progress
Yep, well spotted - it' a 79 Z1000A3 MK11 and is the motor that came with the basket case when I bought it.
Maybe if someone has a spare Z1-R motor they'd like to swap for my fully refurbished MK11
donk then we can do a deal? :silly:

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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14 Dec 2015 16:53 - 14 Dec 2015 16:55 #703157 by redhawk4
Replied by redhawk4 on topic '78 Z1-R Restoration Progress
The US bikes all seem to have shorter fenders, I thought my bike had a LTD rear fender, before I realized it was the Z1000's I was used to from the UK that had those long fenders. My Japanese built KZ650B1 seems to have longer fenders front and rear.

The bike looks great with what you have so far. I like the exhaust too, while the original would be nice to have, that one looks much better IMO.

1978 KZ1000A2 Wiseco 1075 kit
1977 KZ650B1
1973 Triumph Tiger TR7V
1968 BSA Victor Special 441
2015 Triumph Thunderbird LT
1980 Suzuki SP400

Old enough to know better, still too young to care
Last edit: 14 Dec 2015 16:55 by redhawk4.

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15 Dec 2015 00:37 #703166 by weales
Replied by weales on topic '78 Z1-R Restoration Progress
I have the original exhaust system but the headers have all been hacksawed off the collector box and the muffler is RS! I can get a replica muffler and can probly restore and re-chrome the headers. But this will take time and $$ and I want to get it back on the road early next year. Will look at doing the original exhaust further down the track.

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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09 Mar 2016 19:15 #714685 by weales
Replied by weales on topic '78 Z1-R Restoration Progress
Made some progress recently - got the carbs rebuilt and refitted - will do the fuel level test when I get the tank back.
Got the bodywork back from the painter - cupla prelim pics also - will take some more when I get a chance to set 'em all out before refitting.
















Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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09 Mar 2016 19:31 #714686 by 650ed
Replied by 650ed on topic '78 Z1-R Restoration Progress
Very nice!!! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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