"81 z200 cafe project"

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18 Feb 2012 09:43 #504834 by Boostable
Replied by Boostable on topic "81 z200 cafe project"
Love it, can't wait to see how it progresses.

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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18 Feb 2012 15:10 - 18 Feb 2012 15:20 #504881 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Could'nt wait to see what my cnc bars were going to look like so here's some pics





Still got to sort the headlamp brackets, think I'm going to do them black aswell :)

Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,
Last edit: 18 Feb 2012 15:20 by Stephens.

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18 Feb 2012 15:24 - 18 Feb 2012 15:30 #504884 by Patton
Replied by Patton on topic "81 z200 cafe project"
Handsome clip-ons! :cheer:
Compliments the cafe racer motif.

Now your back can ache too after 5 minutes at any speed. :laugh: :laugh:

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 18 Feb 2012 15:30 by Patton.

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19 Feb 2012 08:55 #505007 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Ahhh adjustable clip ons....maybe they'll help with the back ache :laugh: I hope.

Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,

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19 Feb 2012 12:34 #505040 by LarryC
Replied by LarryC on topic "81 z200 cafe project"

Kawickrice wrote: I like where you are going with it.

Who cares if it not the fastest, as long as the wind hits your face and you have fun with it.


+1 on that ;)

That's a pretty cool little bike you have there.

Larry C.

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19 Feb 2012 13:08 #505048 by jonnybravo
Replied by jonnybravo on topic "81 z200 cafe project"

LarryC wrote:

Kawickrice wrote: I like where you are going with it.

Who cares if it not the fastest, as long as the wind hits your face and you have fun with it.


+1 on that ;)

That's a pretty cool little bike you have there.

+2 on that
plus the MPG has gotta be awesome

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21 Feb 2012 13:56 - 21 Feb 2012 14:02 #505479 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Front brake setup, adapted from a kh125. Welded adaptor plate to kh mount and swaped forks round.Only downside is speedo drive wont work backwards so I've got to run a digital speedo.
Needed hydraulic brakes instead of the original cable brake (something not quite right about cable disc brakes on a motorcycle).



Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,
Last edit: 21 Feb 2012 14:02 by Stephens.

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21 Feb 2012 17:48 #505513 by iandz500
Replied by iandz500 on topic "81 z200 cafe project"
Looking good Stephens, is the front master cylinder and lever from a kh125 too?

Bikes: 1960 lambretta Li125 sold; 2001 Honda CG125 sold; 2006 Yamaha FZ6 sold; 1980 Kawasaki Z500 sold; 1967 BSA Bantam D10; 2008 Aprilia Shiver sold; 2010 KTM Duke 690R; 1954 BSA Bantam; 1980ish Kawasaki Z200
Location: Buckinghamshire, UK
The following user(s) said Thank You: loudhvx

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22 Feb 2012 09:16 #505616 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Thats correct got the whole brake setup from a well known auction site for £9.99 inc postage.
Fitted new seals and piston and braided line that i had lying about , thinks it was a rear line for a suzuki rm mx bike.

Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,

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27 Feb 2012 16:40 #506681 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Refurbed my wheels ala rattle can like the "mosquito".
Worked ok but time will see if it lasts.
Might pay out to get wheels rebuilt at a later date if they chip.




I know my sheds a mess but thats how I roll. :P

Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,

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27 Feb 2012 18:33 #506710 by faffi
Replied by faffi on topic "81 z200 cafe project"
Shed looks very familiar :whistle:

1977 KZ650B1
1980 F1 engine
B1 3-phase alternator
B1 Points ignition

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05 Apr 2012 15:32 #514204 by Stephens
Replied by Stephens on topic "81 z200 cafe project"
Bought a new toy for the shed.
Managed to get a 3hp compressor for a 1/4 of the retail cost from halfords (those in thy Uk will be familliar with them for being notoriously over priced).
Blast cabinet was slightly damaged so got 40% off the reatail price.
Blasted my engine (only the bottom end as I'm going to rebuild top end so gonna blast head and cylinder seperatly)
Carb came out great

Before

After



Half done spare barrel

Past bikes
1992 vfr400 nc30,1999 gsxr600, 2004 z750,Buell xb9s 2003,1992 bandit 400,2007 er6n,

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