1976 KZ900 Rebuild

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27 Oct 2011 20:08 - 27 Oct 2011 20:09 #485684 by kzryderyahoo
1976 KZ900 Rebuild was created by kzryderyahoo

I bought this bike in 1999 when I came to California. Paid $850 in San Diego and was my plan to fix it up a little and ride up to Vancouver. I made it, it ook me all summer to do - reason to be explained later.
I'll detail here what I have done over the years.
1st pic is before 1st teardown and inspect before setting off on my HWY1 adventure.

1976 KZ 900
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Last edit: 27 Oct 2011 20:09 by kzryderyahoo.

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27 Oct 2011 23:08 #485711 by 531blackbanshee
Replied by 531blackbanshee on topic 1976 KZ900 Rebuild
ah wtf ,

the suspense is killin me :woohoo: :laugh: :lol: :silly:

welcome.


leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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  • I wish I had a tad more patience to do it better!
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27 Oct 2011 23:39 #485716 by clutch
Replied by clutch on topic 1976 KZ900 Rebuild

531blackbanshee wrote: ah wtf ,

the suspense is killin me :woohoo: :laugh: :lol: :silly:

welcome.


leon



Ditto on the welcome...and I hate cliff hangers! LOL! :silly:

Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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28 Oct 2011 15:42 #485785 by kzryderyahoo
Replied by kzryderyahoo on topic 1976 KZ900 Rebuild
There will be some gaps in photo documentation as I lost most of my stuff while I was in NYC and had my car broken into.
I bought the bike in '99 and did some basic maintenance to it. It had not been registered for 6 years prior to my purchase and managed to get it fired up once before I agreed to buy it. My buddy in San Diego had at the time a '79 KZ650 and he encouraged my in my growing love for the old KZ bikes.
We changed oil, finding large chunks of a previously destroyed clutch, ditched the chrome fender, and did some basic tuning. It was all I could afford to do at the time.
The stock carbs were a constant issue, they would never stay in synch, would get clogged all the time. I did many parking lot carb dissembles on my travels. One of the most memorable was having arrived in SF and secured a couch to surf on, I proceeded to rebuild the carbs on the coffe table in this shared apartment. Apparently I wore out my welcome immediately (understandable), and both I and my buddy were kicked out of the house.
As I said, I have lost most of photo documentation forn the early days but here is a picture of my buddies 650 - waiting for the usual cam chain replacement.

1976 KZ 900
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28 Oct 2011 15:59 #485788 by 531blackbanshee
Replied by 531blackbanshee on topic 1976 KZ900 Rebuild
is that a k&n yamaha sticker on the front fork of your buddies 650?

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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31 Oct 2011 22:37 - 31 Oct 2011 22:59 #486391 by kzryderyahoo
Replied by kzryderyahoo on topic 1976 KZ900 Rebuild
After languishing in a garage for a couple of years - I drove it from SF to San Diego in order to the most recent rebuild.
The cam chain was making a racket and I knew compression was poor from the first ring & hone job back in 1999.


The old LTD bars, the headlight ring and the banged up signal were just a few of the external components needing replacement.

1976 KZ 900
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31 Oct 2011 23:04 #486401 by kzryderyahoo
Replied by kzryderyahoo on topic 1976 KZ900 Rebuild
Here it is in San Diego. Engine is out - came out so quick there was no pics on the process.



1976 KZ 900
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31 Oct 2011 23:19 - 31 Oct 2011 23:21 #486404 by kzryderyahoo
Replied by kzryderyahoo on topic 1976 KZ900 Rebuild




Got the cases split



And the pan contained some precious metals.
A lot of that junk was destroyed cam chain roller -
hence the noise and reason for teardown.




And this is one heavy son-of-a-bitch

1976 KZ 900
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Last edit: 31 Oct 2011 23:21 by kzryderyahoo.

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31 Oct 2011 23:23 #486406 by kzryderyahoo
Replied by kzryderyahoo on topic 1976 KZ900 Rebuild

531blackbanshee wrote: is that a k&n yamaha sticker on the front fork of your buddies 650?

leon


And yes that is an old k&n sticker on the fork leg of my buddies 650 ... The bikes in the background are an 81 xl500 and an 86 rm 125

1976 KZ 900

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01 Nov 2011 10:07 #486459 by 531blackbanshee
Replied by 531blackbanshee on topic 1976 KZ900 Rebuild
www.knmotorcycles.com/

growing up that was the closest bike shop to us.
we would ride our bicycles out there and get parts for my buddies yz80.

norm mcdonald own's the bike shop he is the N in k&n filters (ken & norm).

they moved here from there, :lol: .

california to oklahoma,
it's kinda wierd how closely connected those two states can be sometimes. :blink:

to be so far apart i mean.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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