77 kz650 cafe resto

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28 Nov 2010 08:36 #414540 by workinonit
77 kz650 cafe resto was created by workinonit
i have aquired a 77 kz650 that has been pasted down through a grape vine of friends and made it to the point of dissasembly, i got it as a basket case and by trade working in the auto body profession, i thought i would paint everything and slowly assemble it and so far i have painted the frame, engine, swingarm, gone through the forks, i have gotten to the point of assembling the motor and had a few questions and if anyone had any tips, the head has been ported and flowcharted by an old drag legend back in the day so im assuming everything was done right but wanted to make sure.......








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28 Nov 2010 15:35 #414585 by Mark Wing
Replied by Mark Wing on topic 77 kz650 cafe resto
Welcome to KZR, your project looks good so far. What was your question. I put the motor back in the frame before putting the top end on, it's not to heavy to do by your self.

Mark

Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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29 Nov 2010 16:38 #414698 by workinonit
Replied by workinonit on topic 77 kz650 cafe resto
mostly just wanted to make sure i wasnt missing anything in the head because i wanted to finish the motor up, can u tell if the head looks complete by the picture? thanks for the help in advance:)

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29 Nov 2010 18:00 #414724 by Patton
Replied by Patton on topic 77 kz650 cafe resto
Might want to check out the parts diagrams in kawasaki.com ---

Lots of good info on kawasaki.com, including parts diagrams, part numbers, models sharing same part, availability, etc.

Here's a link for help with navigating the site and finding information.

kzrider.com/index.php?option=com_kunena&...w&catid=13&id=376734

Thought there was a downloadable KZ650 FSM around here somewhere, but not seeing it at the moment.

Good Fortune! :)

1973 Z1
KZ900 LTD

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  • larrycavan
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29 Nov 2010 18:04 #414729 by larrycavan
Replied by larrycavan on topic 77 kz650 cafe resto
Got the flow numbers for the head? :)

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29 Nov 2010 18:10 - 29 Nov 2010 18:19 #414732 by Patton
Replied by Patton on topic 77 kz650 cafe resto
Could check information articles in "Filebase" under "KZ Information" in the green ribbon toward top of screen.

1973 Z1
KZ900 LTD
Last edit: 29 Nov 2010 18:19 by Patton.

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29 Nov 2010 18:17 #414733 by Mark Wing
Replied by Mark Wing on topic 77 kz650 cafe resto
From what I can see you need shims and buckets and cams. I would plastigauge the cam towers too.

Mark

Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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