'80 Kz1000G1

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05 Nov 2010 16:55 #411028 by Fastdave61
'80 Kz1000G1 was created by Fastdave61
I'm new to this site so be kind. I'm not new to riding and working on motorcycles but most of my efforts have been on vee twins and Meridian Triumphs, so this is my first shot at a Kawasaki. I purchased a '80 Kz1000G1 that is very complete however also very neglected. I coated the inside of the gas tank, put on a new fuel filter, petcock, and plugs and started it up. It starts good and runs OK until it warms up then stumbles off idle, also pops through both mufflers. Took compression test, have low compression on cyls 2 & 3. I intend to do a top end on it. Haven't decided whether to try and keep the FI or convert to carbs. If carbs do I have to change heads or can I somehow use the FI head? Any help will be appreciated, thanks in advance.

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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05 Nov 2010 17:59 - 05 Nov 2010 18:00 #411046 by testarossa
Replied by testarossa on topic '80 Kz1000G1
First allow me to say welcome to KZR.

I'm sure that you can use your head with a set of carbs. It's a common swap.

Before you tear into the motor, I would suggest that you check your valve clearances. Tight valves can lead to lower compression. It won't cost anything but your time to check this.

Edit: I almost forgot, we need to see some pictures of your bike.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
Last edit: 05 Nov 2010 18:00 by testarossa.

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06 Nov 2010 04:12 - 06 Nov 2010 04:14 #411146 by Mcdroid
Replied by Mcdroid on topic '80 Kz1000G1
+1 on testarossa...and let me add these tidbits:

I counsel you to attempt to retain the FI...that bike with functioning FI is becoming fairly rare. The story being is that particular model is first generation mass-production FI for Kawasaki. As such there were a series of inherent problems and Kawasaki finally issued a shop bulletin specifying that if there are issues with the FI, replace with carbs. However, if you have a survivor w/functioning FI, keep it (my words). I would also recommend that you get the base manual for the KZ1000 and the supplemental manual specifically for your G model...Kawasaki part number 99963-0035-01 (you see them on eBay all the time). The supplemental manual, although short on pages -27- also has the wiring diagram (in B&W...it was never issued in color for some unknown reason) and a fair amount of discussion of the FI system.

Welcome to KZR.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

Last edit: 06 Nov 2010 04:14 by Mcdroid.

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06 Nov 2010 14:53 #411306 by Fastdave61
Replied by Fastdave61 on topic '80 Kz1000G1
Mcdroid, Thanks for the reply and your candor regarding my Kz1000G. When I went looking for a Kz for a winter project as the winters get long here in northern Mn, I wanted to build a street fighter, but this "G" showed up and I bought it. It is all original, has 38K miles and was very neglected. The FI is functioning but the bike does not run very well. I intend to try and keep the FI. I talked to Red Line Cycle and the have a lot of FI stuff if needed. I also have a Clymer manual the FI Supplement and colored wiring diagrams. I have cleaned the fuel system, changed engine oil & filter and installed new Dunlaps. Next week I will check the valve clearences as per Testarossa's suggestion, and go from there. Bear with me as I try and get use to this site, its a very good one. Thanks for the help. Dave

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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06 Nov 2010 14:58 #411307 by Fastdave61
Replied by Fastdave61 on topic '80 Kz1000G1
Testarossa, thanks for your reply and tips. I will check the valve clearances next week and go from there. Am still trying to get use to this site as this is new to me. Will try and put some pics on as soon as I can figure out how. This is a winter project for me as the winters get very long here in northern MN. I intend to try and keep the FI system but will need help. Thanks again for your reply. Dave

1969 BSA A65F Firebird
2004 BMW R1150RT
1980 Kz1000G1
2008 Triumph Tiger 1050
Bemidji, Mn

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06 Nov 2010 15:47 #411322 by MFolks
Replied by MFolks on topic '80 Kz1000G1
I'd suggest going to Radio Shack or any other electronic supply store and buy some "De-Oxit" contact cleaner/preservative. www.deoxit.com is their website.

It's pricey at $15 for a two pack, but it lasts a long time

I use it on the many and various electrical connectors and switches on my 1982 GPz1100 B2 model along with the cordless phone charging cradles and entertainment center patch cords.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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06 Nov 2010 20:14 #411377 by testarossa
Replied by testarossa on topic '80 Kz1000G1
Click the link for the picture posting tutorial: kzrider.com/index.php?option=com_kunena&...ew&catid=8&id=119144

Glad to hear that you are going to give the FI a go. I think the G models are cool. Good luck!

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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