1979 KZ650 Restoration

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09 Mar 2010 09:50 #352198 by bill_wilcox100
Replied by bill_wilcox100 on topic 1979 KZ650 Restoration
kzmk2 wrote:

Bill, here is the best photo I have of the engine fixture. It works really good, I have used it on KZ650/750 engines and a KZ1100 engine. The engine stand is a Larin from Fleet Farm.


Neat, thanks.

If I can find my camera I'll share my homemade KZ650 Engine Adapter. Mine grabs from the rear two engine bolt points.

Best of success, :)
Bill

1977 KZ650-B1 (Stock)
Upgrades:
- Dyna S Electronic Ignition (DS2-2)
- Dyna 3 Ohm Coils (DC1-1)
- Coil Repowering Mod
- Progressive Springs Front & Rear
- Saddlemen Seat Cover
- New Metallic Red Re-Paint & Repro Badges.
Montreal, Canada

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17 Mar 2010 20:07 #354154 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
I have been away from the computer for a while, but not the garage. I still have not figured out how I am going to refinish my engine cases. But the weather was nice so I decided to start work on my frame. I bought a sandblaster from Harbor freight and have set up a “blasting booth” in my garden shed. Actually it is my paint booth that serves as garden shed when I am not painting in it. Here is the frame ready for blasting.
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17 Mar 2010 20:09 #354156 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
I am surprised at how well the Harbor Freight blaster worked. Here is the blasted frame. Paint is next!
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20 Mar 2010 22:08 #355077 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
I decided to make a fixture for rotating the frame to make it easier paint the underside and all the nooks and crannies. Here is a pictre of the fixture that mounts to my engine stand. I can now rotate the frame to any position to make painting easier. Did not take very long to make.
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20 Mar 2010 22:09 #355078 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
Here is the frame underside up.
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22 Mar 2010 11:56 #355439 by z650c3
Replied by z650c3 on topic 1979 KZ650 Restoration
Handy looking job there , should make life easier and less chance of unwanted marks as well.

Nice one

C3

1979 z650 c3 first registered in 1981
2006 Harley Davidson VRSCR
Northern Ireland

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22 Mar 2010 19:04 #355514 by N0NB
Replied by N0NB on topic 1979 KZ650 Restoration
That's some good thinking there. I'm looking forward to seeing it complete.

Nate

Nates vintage bike axiom: Riding is the reward for time spent wrenching.
Murphys corollary: Wrenching is the result of time spent riding.

1979 KZ650 (Complete!)
1979 KZ650 SR (Sold!)
1979 KL250 (For sale)
1994 Bayou 400 (four wheel peel :D )

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03 Apr 2010 20:54 #358274 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
I had a chance to get a little more done on the bike this past week. I had some PPG epoxy primer left over fom a different project so I decided to put a coat of that on the frame before painting. I hope I can get the frame painted this coming week.
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03 Apr 2010 20:56 #358275 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
Some of the other frame parts with the primer coat.
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  • DoubleDub
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03 Apr 2010 21:05 #358276 by DoubleDub
Replied by DoubleDub on topic 1979 KZ650 Restoration
Which media type did you use to blast the frame?

Love the "frame stand"! The bottoms and insides of the frame gave me no end of grief when I painted mine! Luckily...I need to do it again sometime in the future.

Also, just out of curiosity, where are you located?

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03 Apr 2010 21:08 #358277 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
In an earlier post I mentioned I was ging to experiment with soda, walnut shells and glass bead blasting for the crankcase clean up. Walnut shells would not clean up the oxidized cases, these might be good for paint removal and that is about it.

Soda blasting left a nice finish, if the aluminum was not coroded. My cases had a lot of "2-tone" from some type of corosion and the soda would not remove the darker spots.

I ended up using glass beads and am fairly happy with the results. After blasting I did go over the cases with a metal polish and a brass wire brush, I then used the pressure washer to remove the blacked metal polish. This gave the cases a little more brightness than the plain glass bead finish.
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03 Apr 2010 21:12 #358280 by kzmk2
Replied by kzmk2 on topic 1979 KZ650 Restoration
I used Black Diamond fine grit from Tractor Supply. I live in nothwestern Wi. Not to far from Minneapolis.

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