First Bike Project: 1984 KZ550 cafe (pic heavy)

  • Twichel04
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05 Sep 2009 23:27 - 17 Sep 2009 20:19 #319403 by Twichel04
Hello,
This is my first motorcycle project. This site has been extremely helpful so far. i figured that i would go ahead an post some pics of what i have done so far on my new project. i am hoping to go for a kind of cafe/sport bike look. it will also be very minimalistic, if i dont need it i wont have it. it will be getting a custom solo seat. a more cafe style tank (haven't decided on one yet) shorter cafe handle bars, etc etc...

*note*

this project may be very slow going, as you may see from the pics, i am doing a lot of this project IN my apartment. which happens to be upstairs. (that was interesting getting it up there)

First off here are a few pics of when i got it (found it on ebay for $10 Bucks!)





I then pulled out the motor, sanded the frame and painted it. i used 500* engine paint and 500* clear coat on the frame





then, i painted the the stock wheels black (black gloss enamel, then the red details, and the clear)





and then it was time to paint the motor (1200* flat black engine paint)-

BEFORE





AFTER-







Engine back in the bike-





Next step will be the ever daunting task of wiring everything. let me know what you think, any ideas, comments or suggestions will be welcome

Thanks,
Rick
Last edit: 17 Sep 2009 20:19 by Twichel04.

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06 Sep 2009 00:16 #319407 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
i forgot to mention, so far i have only spent arround $30 on this project!

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06 Sep 2009 03:24 #319432 by nelson8708
Replied by nelson8708 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
Twichel04 wrote:

i forgot to mention, so far i have only spent arround $30 on this project!


I hate you :laugh: ......J/K. Looks great so far and i like the red / black wheels.

1996 yz125 power with 1982 kz550 engine
1989 240sx Turbo weekend warrior
1993 Civic daily beater

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06 Sep 2009 04:52 #319436 by chance
Pretty good for a rattle can job, Just remember details detail.

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06 Sep 2009 08:06 #319469 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
nelson8708

I hate you :laugh: ......J/K. Looks great so far and i like the red / black wheels.


yeah i read through your project thread last nice, GREAT work. i might pick your brain about wiring when it comes time for me to do it


chance

Pretty good for a rattle can job, Just remember details detail.


yeah, if there is one thing i am good at it is nice rattle can paint jobs, the key is to wet sand between every 2 or 3 coats (and you also have to do about 16 coats, lol)

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06 Sep 2009 13:27 #319524 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
does anyone have a wiring diagram for an 84 KZ550(f2)? i have a PDF repair manual but it only goes up to the 1983 Kz550 (f1) and i wasnt sure if the wiring was the same for those two years

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06 Sep 2009 17:58 #319603 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
I'm trying to decide on a nice tank that will give off a slight café look to the bike. my first thoughts go to the 80's suzuki gs tanks or the 70's honda supersport tanks. mostly be cause they both have that slight indentation towards the rear of the tank. any other ones that I may be overlooking?

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07 Sep 2009 16:15 #319731 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
ok, got the wiring diagram, and i think i decided on a tank. 1975 or 76 Honda CB tank... unless anyone has any other suggestions?

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07 Sep 2009 16:29 #319734 by KZ1R1000
find a Z1R tank the coffin tank would really make the look

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07 Sep 2009 16:33 #319735 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
any particular year? (im new to the world of Kawi and have no idea what the zr1 tank looks like, haha)

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07 Sep 2009 16:43 #319739 by KZ1R1000
78 or 80 only made for 2 years

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17 Sep 2009 12:08 #322215 by Twichel04
Replied by Twichel04 on topic First Bike Project: 1984 KZ550 cafe (pic heavy)
Ok, I ended up decided on a Honda tank (mostly because i got it for $.99 on ebay) not exactly sure what its from. they guy had it listed wrong, which is most likely why i was the only bidder. i know its a late 60's or early 70's tank, maybe a CB? It actually fit on the biker with very little modification.

the tank is in good shape no dents or dings. the only major thing i needed to do was fill in where the honda logo goes-







trying to decide now if i should paint it flat black or gloss?

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