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Restoring a 1978 KZ 650 ... again ...
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25 May 2009 16:30 #293950
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Restoring a 1978 KZ 650 ... again ...
For 5241 Euros ($7335) I might consider selling you my swingarm sleeve with the rest of the bike attached! As an alternative, here's one for $19 plus shipping:
42036-1012
42036-1012
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- OLTIMER
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25 May 2009 19:45 - 25 May 2009 20:04 #294036
by OLTIMER
1978 KZ650-D1 SR
Sioux Falls, SD, USA
The shortest distance between two points is under construction.
Replied by OLTIMER on topic Restoring a 1978 KZ 650 ... again ...
Ed, you are nominate for Favorite Person today!
you made that look so easy, i mean ...
/me is speechless
1000 x Thank You!
edit:
Oh, rats. It's gonna be 3-5 biz. days before money gets into my paypal account
I hope it's still there ...
you made that look so easy, i mean ...
/me is speechless
1000 x Thank You!
edit:
Oh, rats. It's gonna be 3-5 biz. days before money gets into my paypal account
I hope it's still there ...
1978 KZ650-D1 SR
Sioux Falls, SD, USA
The shortest distance between two points is under construction.
Last edit: 25 May 2009 20:04 by OLTIMER. Reason: added info
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25 May 2009 19:56 #294037
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Restoring a 1978 KZ 650 ... again ...
Glad I could help. If you're looking for any other parts be sure to post them and we'll try to help you find them. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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06 Apr 2010 10:37 #358742
by OLTIMER
1978 KZ650-D1 SR
Sioux Falls, SD, USA
The shortest distance between two points is under construction.
Replied by OLTIMER on topic Restoring a 1978 KZ 650 ... again ...
650ed wrote:
Well, now that you mention it .....
So I did a compression test this spring (been unemployed since October, so nothing got done on the bike all winter. BAH!) and I found a problem. Spec is 170 +/- 15 PSI, and my readings are: 100,0,100,92
This is bad.
The most cost-effective way to get all the gaskets/seals I need is the top-end kit from Z1, and since this comes with a base gasket anyway, I decided to pull the jugs while I was at it and inspect the pistons, rings, and wrist pins -- and it's a good thing, too since I found that all 4 cylinders were getting blow-by.
The cylinders, pistons, and wrist pins are all in great shape though, so all I am left to get is a set of rings for that phase.
When I removed the head, I found #2 exhaust valve burned through, #4 getting close to burning through, and the other 2 were caked with buildup - including a black glaze on the ground surface.
The cams both mic within spec, and the intake valves are serviceable.
I found a local machine shoppe that will regrind all 8 valves and seats for a mere $35 USD, so that's settled.
I see there are new exhaust valves on e-bay, so I can get those parts (although from 2 different buyers). These are OEM part # 12005-008
Having trouble finding stock rings for less than $Firstborn though - need 4 of OEM part # 13008-059
Need batteries for my digicam, or I would have had photos of the parts as I removed them. I might get some taken later though - doing a bit of aluminum polishing since I got the engine apart, and I can get at all the nooks and crannies.
Baby gettin' back her >bling<
The project continues!
Glad I could help. If you're looking for any other parts be sure to post them and we'll try to help you find them. Ed
Well, now that you mention it .....
So I did a compression test this spring (been unemployed since October, so nothing got done on the bike all winter. BAH!) and I found a problem. Spec is 170 +/- 15 PSI, and my readings are: 100,0,100,92
This is bad.
The most cost-effective way to get all the gaskets/seals I need is the top-end kit from Z1, and since this comes with a base gasket anyway, I decided to pull the jugs while I was at it and inspect the pistons, rings, and wrist pins -- and it's a good thing, too since I found that all 4 cylinders were getting blow-by.
The cylinders, pistons, and wrist pins are all in great shape though, so all I am left to get is a set of rings for that phase.
When I removed the head, I found #2 exhaust valve burned through, #4 getting close to burning through, and the other 2 were caked with buildup - including a black glaze on the ground surface.
The cams both mic within spec, and the intake valves are serviceable.
I found a local machine shoppe that will regrind all 8 valves and seats for a mere $35 USD, so that's settled.
I see there are new exhaust valves on e-bay, so I can get those parts (although from 2 different buyers). These are OEM part # 12005-008
Having trouble finding stock rings for less than $Firstborn though - need 4 of OEM part # 13008-059
Need batteries for my digicam, or I would have had photos of the parts as I removed them. I might get some taken later though - doing a bit of aluminum polishing since I got the engine apart, and I can get at all the nooks and crannies.
Baby gettin' back her >bling<
The project continues!
1978 KZ650-D1 SR
Sioux Falls, SD, USA
The shortest distance between two points is under construction.
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06 Apr 2010 10:52 #358748
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Restoring a 1978 KZ 650 ... again ...
The rings are expensive. According to Kawasaki.com they're still available from Kawasaki but at about $200 for the set of 4. They do sometimes come up on eBay, but not often in the STD size. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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25 Jun 2010 13:21 #378188
by warmmushroom
Replied by warmmushroom on topic Update
when i replaced my breather tube i couldnt find one either so I used a two pieces of fuel line and a barbed pvc plumbing elbow, didn't use any clamps to hold them on they were a pretty tight fit to begin with and they have been holding for 2 years now. best part is i think it cost me a dollar or two.
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