1976 Kz 400d re-build

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23 May 2008 19:20 - 23 May 2008 19:22 #215440 by oldkaws4ever
1976 Kz 400d re-build was created by oldkaws4ever
Ok guy's, sice gas is over $4.00 a gallon by me, i have decded to get the 400 up and running. Here's the history on her, she has 10,600 orig miles on the clock. I bought the bike in 2004 with just 1600 miles on her. hode it till i got my 77 650b, then it got parked cause i liked going faster. I started tearing her apart today, i took the tank, carbs, pipes, fenders, front and rear fender, coils, bars, gauges off. Tommorow im gonna attempt to pull the motor:huh: :blink: :S , i hope. My plan on her is to repaint the frame rattle can gloosy black, maby replace the seaping head gasket, the stock paint is in good shape with the exception of the clear coat peeling, i wanna keep the paint and just have it re cleared if at all possible, clean and polish the engine ( 000 steel whool and wd-40 do wonders), polish the front end and both wheels. What she need's, carb's cleaned out good, evhaust cleaned (possibly repaint hi temp black?), new dyna 3.0 ohm coil and new wires, new chain and sprokets, new points and condensors ( or replace with 440 electronic ignition), and re cover seat and new foam to. Here is a pic of her from a year or two ago. Il post more pics tommorow ASAP.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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Last edit: 23 May 2008 19:22 by oldkaws4ever.

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23 May 2008 23:08 #215479 by EasyRider1
Replied by EasyRider1 on topic 1976 Kz 400d re-build
Cool! What kind of mpg do you get with the 400? I have a 440 and it's not a great as I'd like (40 something mpg).

1978 KZ650C

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24 May 2008 13:53 #215547 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
last time i had her running in 04 it was getting around 50 mpg.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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26 May 2008 14:30 #215992 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build **with pics**
here are some pics of her stripped down. I like it like this maby a bobber or chopper in the works???

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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26 May 2008 14:36 #215993 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build **with pics**
another

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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28 May 2008 10:41 #216391 by Biquetoast
Replied by Biquetoast on topic 1976 Kz 400d re-build
EasyRider1 wrote:

Cool! What kind of mpg do you get with the 400? I have a 440 and it's not a great as I'd like (40 something mpg).


My 400 gets like 55-58 mpg...

:blink:

(1.) '75/'76 KZ400D - Commuter
(2.) '78 KZ750B3 Twin - Commuter
(3.) '78 KZ750B3 Twin - Commuter
(4.) '75 KZ400D - Sold
kz750twins.com

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30 May 2008 16:44 #216843 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
Ok, i did some more work to her the other night. Im deffinatly going to do a rigid bobber. I broke out the cutting wheel and started cutting off all the useless junk, seat latch rear fender support to clear the rear tire. I bought some square tubing to make the struts out of. Im also cutting off the passenger fotpeg supports cause she's gonna be a solo ride. I post more pics when i get a new battery for my camera.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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08 Jun 2008 19:50 #218848 by EasyRider1
Replied by EasyRider1 on topic 1976 Kz 400d re-build
Any update on this 400? I'm interested to see how this bike is coming along.

1978 KZ650C

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18 Jun 2008 23:25 #220835 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
Ok Ok sorry for the long wait. I lost my damn camera, it was in the bottom of my tool box, go figure huh? I have done tons of work to it, i painted the frame, struts, tripple trees, forks, headlight ears, fork guides and pretty much everything else that was chromed originoly glossy black. Here are a few pics to hold you guys over. Hopefully ill get her assembled and running within a couple weeks.

Heres the frame

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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18 Jun 2008 23:27 #220836 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
Fork legs

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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18 Jun 2008 23:31 #220838 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
motor mounts, brakets etc....

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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18 Jun 2008 23:36 #220841 by oldkaws4ever
Replied by oldkaws4ever on topic 1976 Kz 400d re-build
swingarm, struts and tripple trees

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois
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