- Posts: 4
- Thank you received: 0
So much engine confusion j/mkII/?!;&48;&
- YoungBuckOldKaw
- Topic Author
- Offline
- User
(she looks nothing like this now lol)
Please Log in or Create an account to join the conversation.
- martin_csr
- Offline
- User
- Posts: 8019
- Thank you received: 1645
From the Ape Racing site: www.aperaceparts.com/tech/techkz1000.html (edited to remove hyperlinks).
There are two different KZ1000 engines. The first is the Z1 type which was built between 1976 and 1980. The second is the 1000J, or "J model" as it is called, and was built from 1981 until present (currently only available in police motorcycles). These engines are different, but some of the parts can be interchanged, and this has caused much confusion. We hope this makes everything clearer.
The first example is simply a big bore Z1 900. This engine came with a kick starter and electric starter. The cam chain tensioner hole in the cylinder block is a rectangle. The ccs cast on the cylinder is 1015. The later "J model" has no kick starter, and the cam chain tensioner hole in the cylinder block is round. The cc's cast on the cylinder is 998. This engine also became the GPZ1100 in 1981 and '82, and virtually everything between them is the same. (The '83-'84 GPZ1100 was changed). Cylinder blocks and lower engine cases are NOT interchangeable. You can not put a J model cylinder on an older style lower end, and vise versa.
Cylinder blocks.. Not interchangeable. If you have a J model block/GPZ1100 block you must use a J model or GPZ1100 cases.
Crankshafts... Early KZ1000 used a roller type cam chain and the crank has that style center sprocket. J model used Hy-vo style chain. J model cranks can be used in early lower end if the center crank pin is changed to one with a roller chain sprocket. The J model connecting rods are approx 1.2 mm shorter than early style rods.
Cylinder head.. J model head has larger valves and ports. This head can be used on earlier style cylinder and lower end by installing APE #CCIA cam chain sprocket adapter in head. How to tell which head you have.. Early style heads have four factory drilled and tapped 6mm holes in the center to bolt in cam chain idler gear. Z1 900 heads have 6 mm exhaust studs, KZ1000 8 mm. On the J model head, the four cam plugs at the ends of the camshaft areas are bolted in, on the early style head, they just push in and the valve cover holds them in. The J model / '81-'82 GPZ1100 cylinder head has a larger combustion chamber than the early style head. When these heads are used on the early style motor, a compression ratio drop of about 2 full points can be expected.
Pistons... All pistons have 17 mm pin holes, but the J model/ '81-'82 GPZ1100 pistons have the pin hole lower in the piston to make up for the short connecting rod. All J model and early '81-'82 GPZ1100 pistons are the same ( '83-'84 GPZ has 18 mm pins ) Therefore any '81-'82 GPZ piston can be fitted to a J model engine to make a big bore engine. Pistons for the J model / '81-'82 GPZ1100 can not be used in a motor that has an early style long connecting rods unless a spacer plate is used under the cylinder block to compensate. If early style KZ pistons are used in an engine that has the short J model / '81-'82 GPZ1100 connecting rods, a special short cylinder block has to be used.
We have tried to make this as clear as possible. When ordering your parts from APE, let us know which engine you have, or if you are mixing early style and late style parts, let our tech/order department know and we will see to it that you get the correct parts combination. Ape Racing END.
Please Log in or Create an account to join the conversation.
- TexasKZ
- Offline
- Platinum Member
- Posts: 7580
- Thank you received: 2233
The J series engines, used from 1981 to 2005, used a Hy-Vo, or silent, cam chain that is incompatible with the earlier chain and sprocket setup. I am not sure it is even possible to convert an earlier head to use that chain, as I do not think there is a way to install the upper rubbing block.
The bike in your pictures appears to have a J model engine.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
- Posts: 4178
- Thank you received: 2388
Please Log in or Create an account to join the conversation.
- YoungBuckOldKaw
- Topic Author
- Offline
- User
- Posts: 4
- Thank you received: 0
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3033
- Thank you received: 1572
Simple answer is NO!.Can a j engine simotaneously be a J and MKII?
MK2 engine is the last of the kickstart enabled engines with roller camchain.
The J/GPZ is the last incarnation of the 1000/1100cc aircooled fours, has no provision for a kickstart and has a hyvo style camchain.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
- Posts: 4178
- Thank you received: 2388
PS: the later GPZ has different sized wrist pins and the piston/cyl head set up is different so these parts aren't directly transferrable with the rest of the "J" family
Please Log in or Create an account to join the conversation.
- YoungBuckOldKaw
- Topic Author
- Offline
- User
- Posts: 4
- Thank you received: 0
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
- Posts: 4178
- Thank you received: 2388
998 is the capacity 998cc - the GPZ is either 1086 or 1088 (can't remember)Mmmkay mmmmkay, only one more I hope, do both the gpz1100 and kz1000j have the .998 stamp on jugs..?
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3033
- Thank you received: 1572
No! The 1000 has 998 and the 1100 has 1089.Mmmkay mmmmkay, only one more I hope, do both the gpz1100 and kz1000j have the .998 stamp on jugs..?
Both of which denotes the actual cubic capacity of the stock motors.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Scirocco
- Offline
- Premium Member
- Never change a running system
- Posts: 4208
- Thank you received: 2080
See the CCIA (cam chain idler adapter) between the IN and EX cam shafts.
This picture shows a GPZ 1100 UT (ZX1100A) cyl. head and cam shaft (HYVO chain) to Z1/KZ1000 roller chain low end conversion kit parts.
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Please Log in or Create an account to join the conversation.
- Nebr_Rex
- Offline
- User
- Posts: 1887
- Thank you received: 295
Simple answer is NO!.Can a j engine simotaneously be a J and MKII?
MK2 engine is the last of the kickstart enabled engines with roller camchain.
The J/GPZ is the last incarnation of the 1000/1100cc aircooled fours, has no provision for a kickstart and has a hyvo style camchain.
. .
The last?
.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected
www.dotheton.com/forum/index.php?topic=39120.0
.
Please Log in or Create an account to join the conversation.