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Shock Bushings 21 Apr 2006 16:27 #41513

  • letthegoodtimesroll
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I purchased a set of harley shocks over the winter and I am almost ready to put the frame components back together but the bushings with metal sleeves on the new shocks will not fit over the mounting stud. Do I need to just take out the metal sleeve in the new shocks or do I need to swap the bushings from the original shocks to the new ones?
1977 KZ650C1, Kerker Header, Dyna ignition and coils, GPZ 750 oil pan and cooler

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Shock Bushings 21 Apr 2006 17:03 #41523

  • neilage66
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Do whatever you need to do in order to have a metal bushing/spacer/ring.....over/around the mounting stud. Metal to metal is preferred as opposed to rubber to metal. Worse case scenario, you'll have to do a complete bushing swap OR purchase a new bushing kit of the universal variety. Good luck!

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Shock Bushings 22 Apr 2006 05:20 #41615

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I am doing the same thing with the harley shocks except I am just going to drill the harley bushings out to fit the post.

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Shock Bushings 22 Apr 2006 05:27 #41617

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That is kind of the direction I was going. What is the drill bit size you need?
1977 KZ650C1, Kerker Header, Dyna ignition and coils, GPZ 750 oil pan and cooler

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Shock Bushings 22 Apr 2006 07:33 #41635

  • KZQ
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Do you have a lathe with a three jaw chuck? It's kind of tough to drill a hole in a small round piece if steel using a regular vice.

Good Luck
BIll
www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
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1985 ZN1300

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Shock Bushings 22 Apr 2006 09:39 #41648

  • hwms
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If only a small amount of material needs to be removed I would suggest the use of a reamer instead of a drill bit.

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. 22 Apr 2006 09:47 #41649

  • JMKZHI
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del

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Last edit: by JMKZHI.

Shock Bushings 22 Apr 2006 19:40 #41746

  • Shoe48
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I have in the past Pushed out the old bushings in a vise with a couple of Sockets, Then used the old bushings from the shocks that fit ,, Not sure this will work for you as I not familar with HD shocks ;) :)

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