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mastercylinder or brake caliper 16 Apr 2006 17:51 #40003

  • lemo32
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I am having trouble working out the front brakes on a kz 900 dual disk. Its a 76 and just rebuilt mastercylinder and am getting nothing. checked front calipers, the piston moves hard in and out. It should be alot freeer i would think, but it also fells like the mastercylinder isnt pushing or pulling fluid.
1979 kz 1000 06 katana 750

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mastercylinder or brake caliper 16 Apr 2006 17:56 #40005

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You bled the brakes right? Stupid question, but i've forgotten when i'm in a rush. Bad day.
1977 KZ650-B1
-Dual Discs
-Dyna-S
-WG Coil Mod
-Alloy Wheels

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mastercylinder or brake caliper 16 Apr 2006 18:02 #40009

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Tried but cant get any fluid to pull up
its like there is nothing there, you pull the handle and nothing, closing or opening bleeder ports doesnt help. I put two tubes in fluid and hooked them up to the bleeder vavles noting. no leaks as far as fluid flowing out any where.
1979 kz 1000 06 katana 750

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mastercylinder or brake caliper 16 Apr 2006 18:16 #40016

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Sounds like you may have air in the master cylinder. You may have to take a brake line loose at the combination valve and put it inside the master cylinder. Then you can pump the master cylinder until the air bubbles stop coming out of the brake line.
1981 KZ550-D1

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mastercylinder or brake caliper 16 Apr 2006 19:36 #40046

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lemo32 wrote:

Tried but cant get any fluid to pull up
its like there is nothing there, you pull the handle and nothing, closing or opening bleeder ports doesnt help. I put two tubes in fluid and hooked them up to the bleeder vavles noting. no leaks as far as fluid flowing out any where.


Is the hole in the bleeder valves clogged? Had the same thing happen to me tonight.
1982 KZ1000 M2 CSR
North Port, FL

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mastercylinder or brake caliper 16 Apr 2006 20:46 #40071

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When I rebuilt my clipers and put on braided lines, it took me almost two weeks to bleed them. Just keep pumping and they will stiffen up.
Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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mastercylinder or brake caliper 17 Apr 2006 00:49 #40133

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i just did the twin calipers on mine. took two days of pumping and vacuum bleeding to get all the air out. youre on the right track just keep at it. if you can borrow a vacuum pump do it. makes this pain in the butt job go a bit easier...steve

Post edited by: fixer5000, at: 2006/04/17 03:52
1978 kz650b pretty much stock
\\\\\\\" get there fast but arrive alive \\\\\\\"
massachusetts
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