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valve cover swap? 20 Nov 2005 14:49 #9209

  • wiredgeorge
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Picked up 1979 KZ1000E (ST) this weekend. Will the valve cover from an earlier KZ/Z fit if I don't use any of the hoses? I have extra covers... I already know I can block off the nozzles on the stock valve cover if they are not used or run a hose between them but I don't like the look of doing that and using a cover I already have would be cheaper than buying APE block-off plates. Thanks!
wiredgeorge Motorcycle Carburetors
Mico TX
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valve cover swap? 20 Nov 2005 15:26 #9215

  • Jeff.Saunders
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If you switch covers, you'll get exhaust flames toasting the underside of the tank unless you weld up the emissions ports...
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valve cover swap? 20 Nov 2005 17:02 #9230

  • bob_z1
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you don't need to weld them... just tap them with a pipe tap and put pipe plugs in the holes.

Post edited by: bob_z1, at: 2005/11/20 20:03

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valve cover swap? 20 Nov 2005 17:03 #9232

  • DasTeufel
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pretty much what I did on my 550
2009 KTM 690 SMC
2008 Kawasaki Ninja 250R
2001 Suzuki GSXR 750

Wildomar, CA

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valve cover swap? 20 Nov 2005 18:59 #9246

  • 79MKII
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bob_z1 wrote:

you don't need to weld them... just tap them with a pipe tap and put pipe plugs in the holes.<br><br>Post edited by: bob_z1, at: 2005/11/20 20:03


I've always wondered about this...do you have to remove the head to tap the holes? Wouldn't the shavings make their way into the head? I'd like to do it myself but I'm wondering if I have to wait until the head is off again.
The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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valve cover swap? 21 Nov 2005 12:21 #9396

  • Mark Whiddon
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Don't know about the swap, but I just bought some 1/4" aluminum plate and used my mill to make my own emissions cover. cost about $10 and a bit of time.
Mark

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valve cover swap? 21 Nov 2005 13:03 #9408

  • hat0791
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Just out of curiosity, why are you swapping the covers?

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valve cover swap? 21 Nov 2005 13:42 #9416

  • bob_z1
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79MKII wrote:

I've always wondered about this...do you have to remove the head to tap the holes?


well you are asking someone who has repaired spark plug threads with the head on so maybe I'm not a reliable source.... I just load the tap with grease to catch the chips and then use a shop vac with a small end to get anything that falls.


:ohmy:

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