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KZ440 20 Feb 2024 15:47 #895469

  • Grcko
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Well it has happened again. My head gasket was leaking so I took the head off and replaced. While carefully tightening down the valve cover a bolt broke. I never felt it break. Thank my lucky stars it broke about a 1/4”  above flange and came right out. 
My question is where can you get replacement bolts?  I really would like to replace them all as the old bolts seem to be prone to breaking. 
As Always,

1983 KZ440

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KZ440 21 Feb 2024 09:00 #895487

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Partzilla and/or Rick Ayers are my "go-to" vendors of OEM parts. You might also find some at Z1E
Don't be ridiculous! It's only a flesh wound!

Wife's little bike... 1984 GPZ 550 Kerker and DynaJet stage I kit
Wife's BIG bike...... 1981 GPZ 1100 Kerker and factory FI Mikuni RS34s W/ K&N pods
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KZ440 21 Feb 2024 11:58 #895494

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Most of those bolts are listed as NLA. 
A local fastener company, or a trusted online vendor of quality hardware may be your only choices. I bet you could take the broken pieces to a Fastenal store and get what you need.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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KZ440 21 Feb 2024 12:50 #895497

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Partzilla might tell you the size of the bolt, even if it's NLA.

www.partzilla.com/catalog/kawasaki/motor...cylinder-head-covers

For example, 92002-1215 is listed as BOLT,HEX HEAD8x63

Also, please use a torque wrench :)
1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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KZ440 21 Feb 2024 15:59 #895507

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That sounds like good idea. I will look into  it. 
As Always,

1983 KZ440

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KZ440 22 Feb 2024 08:50 #895519

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Be sure to match the grade of bolt to the application.

Head bolts should be at minimum, grade 10.9.  

Common stainless steel bolts are much weaker.

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KZ440 22 Feb 2024 09:03 #895520

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Be sure to match the grade of bolt to the application.

Head bolts should be at minimum, grade 10.9.  

Common stainless steel bolts are much weaker.
Is he not talking about "valve cover" bolts ?

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KZ440 22 Feb 2024 14:04 #895526

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Be sure to match the grade of bolt to the application.

Head bolts should be at minimum, grade 10.9.  

Common stainless steel bolts are much weaker.
Is he not talking about "valve cover" bolts ?
On the 400/440, the valve cover houses the rocker arm and is a structural part of the engine assembly.  Its official name is Case-Rocker.
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KZ440 22 Feb 2024 16:02 #895528

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I know the bolt sizes. I also think I have the thread pitch for them. I  believe the smaller ones are 1.0 and the larger are 1.25. No idea what the grade is. 
And I do use the torque wrench. I gradually tighten them down until I hit the correct specification. My search continues. 
As Always,

1983 KZ440

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