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Will a KZ650 Exauhst fit a KZ550? 31 May 2006 04:31 #51085

  • KB02
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Does anyone know if this swap can be done? I need a whole new system for my '80 KZ550c and rght noe the only options I have found are MAC, and I hate MAC, and Campbell's X-Pipe, and I can't afford Campbell's X-Pipe.

If not, have anyone here made there own exhaust?

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Will a KZ650 Exauhst fit a KZ550? 31 May 2006 05:31 #51095

  • Vter Bob
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Have you checked out Dennis Kirk? They sell a Sito brand crossover pipe for about $55 and the mufflers go for about $240 for the pair. I'm not sure but I believe the spacing on the header pipes from a 650 is different than a 550. Maybe they could be "reformed" to fit. Are you excited about Americade yet?
Georgia, Vermont

1981 KZ550 LTD
1982 KZ1000 LTD
1999 ZG1000 Concours

Greetings from the Peoples Republic of Vermont, home of Ethan Allen, 2 American Presidents, a socialist US Senator and.....Homer & Bart Simpson

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Will a KZ650 Exauhst fit a KZ550? 31 May 2006 11:18 #51167

  • RonKZ650
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Cylinder spacing is different, so no, the KZ650 exhaust will not work on a KZ550.
321,000 miles on KZ's that I can remember. Not going to see any more.

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Will a KZ650 Exauhst fit a KZ550? 01 Jun 2006 04:25 #51351

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Vter Bob wrote:

Have you checked out Dennis Kirk? They sell a Sito brand crossover pipe for about $55 and the mufflers go for about $240 for the pair. I'm not sure but I believe the spacing on the header pipes from a 650 is different than a 550. Maybe they could be "reformed" to fit. Are you excited about Americade yet?


Yeah, I looked at the Sito brand and probably would have bought one, but it doesn't include the header. I need the WHOLE thing.

And YES, I am excited about Americade. Just three more day of work, one day to clean the bike and pack and I am off on Vacation!!!!! WooHoo!!

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Will a KZ650 Exauhst fit a KZ550? 01 Jun 2006 04:52 #51354

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Maybe you could fleabay a set of header pipes? I've had no luck finding OEM header pipes. (I haven't tried a Kawi dealer as I'm sure the price would cause me to faint)

Maybe our paths will cross on the way to Americade. I'm heading down with one of my friends early Monday morning.
Georgia, Vermont

1981 KZ550 LTD
1982 KZ1000 LTD
1999 ZG1000 Concours

Greetings from the Peoples Republic of Vermont, home of Ethan Allen, 2 American Presidents, a socialist US Senator and.....Homer & Bart Simpson

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Will a KZ650 Exauhst fit a KZ550? 02 Jun 2006 05:13 #51539

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Possibly, I'm heading out about mid Monday morning. Drop me an PM, maybe we can hook up on the ride down through.

Post edited by: KB02, at: 2006/06/02 08:19

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Will a KZ650 Exauhst fit a KZ550? 02 Jun 2006 20:28 #51702

  • 77KZ650
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RonKZ650 wrote:

Cylinder spacing is different, so no, the KZ650 exhaust will not work on a KZ550.

yes, the 550 is narrower, but that doesnt mean metal wont bend, i recall seeing a set of widened(just bent a bit) zx600 pipes on a kz650 (TWT?), maybe they would fit the 550 with even less work
07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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Will a KZ650 Exauhst fit a KZ550? 02 Jun 2006 20:33 #51704

  • Shoe48
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I have a Kerker in fair shape , No Baffle but it does have the cone ,, couple dings in it Price would be right .. Need to let go of some of this stuff ,, U2U me if ya interested ,, it is a real ear killer had it on my 81 KZ550 for a short time , Shoeman:)

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