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Clutch adjustment 14 Apr 2006 18:50 #39594

  • johnny chop
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I just picked up this 78 Kawa 750 twin not to long ago. I took it for a ride and the clutch seems out of adjustment. What I mean to say is that in order to shift gears the lever is practically all the way out. I thought the lever was only supposed to have a small amount of play?
How can I adjust it? BTW......I did notice that the clutch cable was replaced by the way it looks (not to dirty)....Any help would be great...JC

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Clutch adjustment 14 Apr 2006 20:16 #39609

  • indykaw77
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Dunno abut 750's...but on the my 1000, you:
1 Loosen the mid-cable adjuster and get MAX free play at lever
2 At lever, get about 1/4 inch of threads showing
3 Theres a cover over the clutch adj screw, held on by 2 bolts. Remove these and the cover. You see the clutch adj screw in there. Loosen the locknut on it and back the screw OUT 3-4 turns.
4 Screw the adj screw in til it gets hard to turn. You'll know when. From there....back it OUT 1/2 turn, tigten locknut, and replace the cover
5 Go back to mid-cable adj and remove ALL free play
6 At the lever....adjust til you got 2-3 mm of free play.
Thats it for a 1000....I'd think its similar for 750, but cant swear to it. Lots of 750 guys here tho....
they'll chime in if need be. Good luck.

Post edited by: indykaw77, at: 2006/04/14 23:18
Kawasaki Motorcycles...because cars lean th wrong way!

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Clutch adjustment 15 Apr 2006 08:39 #39679

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indykaw77 wrote:

Dunno abut 750's...but on the my 1000, you:
1 Loosen the mid-cable adjuster and get MAX free play at lever
2 At lever, get about 1/4 inch of threads showing
3 Theres a cover over the clutch adj screw, held on by 2 bolts. Remove these and the cover. You see the clutch adj screw in there. Loosen the locknut on it and back the screw OUT 3-4 turns.
4 Screw the adj screw in til it gets hard to turn. You'll know when. From there....back it OUT 1/2 turn, tigten locknut, and replace the cover
5 Go back to mid-cable adj and remove ALL free play
6 At the lever....adjust til you got 2-3 mm of free play.
Thats it for a 1000....I'd think its similar for 750, but cant swear to it. Lots of 750 guys here tho....
they'll chime in if need be. Good luck.<br><br>Post edited by: indykaw77, at: 2006/04/14 23:18

I'll check it out & see if it's the same.......Thanks for the help.....:)
Anyone else with a 750??...JC

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Clutch adjustment 16 Apr 2006 15:10 #39961

  • ran429
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I have to do this as well this week, thanks for the info.

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Clutch adjustment 16 Apr 2006 19:45 #40050

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WOW!!!! After all this time depending upon the knowledge of others.....I, myself...lil 'ol me....has FINALLY been able to pass along info thats actually USEFUL!
Gives me warm-fuzzies...:)
Good luck with adjusting them clutches....
Kawasaki Motorcycles...because cars lean th wrong way!

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Clutch adjustment 16 Apr 2006 21:05 #40078

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indykaw77 wrote:

WOW!!!! After all this time depending upon the knowledge of others.....I, myself...lil 'ol me....has FINALLY been able to pass along info thats actually USEFUL!
Gives me warm-fuzzies...:)
Good luck with adjusting them clutches....

Tried adjusting but something went wrong:blush: after what I thought was adjusting it correctly,I tried pulling in the clutch lever & it was hard as a rock! I guess I screwed in the nut to much:whistle: So I reversed the procedure,and I'm back where I started from. The lever has to be almost and the end for the clutch to be engaged.Is it possible the clutch is bad? Or maybe (probably so) I didn't adjust it correctly??:blush:

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